COMPARATIVE ANALYSIS OF ELECTRICAL AND THERMAL CONTROL OF THE LINING STATE OF INDUCTION APPARATUS OF COPPER WIRE MANUFACTURE
Aim. This article is intended to develop a technique for monitoring the lining state of induction channel furnaces for melting oxygen-free copper by monitoring changes in the distribution of thermal fields in their lining and carrying out a comparative analysis of the developed technique with the ex...
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| Date: | 2018 |
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National Technical University "Kharkiv Polytechnic Institute" and Аnatolii Pidhornyi Institute of Power Machines and Systems of NAS of Ukraine
2018
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| Online Access: | http://eie.khpi.edu.ua/article/view/2074-272X.2018.1.05 |
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eiekhpieduua-article-122724 |
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Electrical Engineering & Electromechanics |
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2018-02-07T12:05:26Z |
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induction heating diagnostics and control interconnected electromagnetic and thermal processes thermal field distribution three-dimensional mathematical modeling finite element method 621.365.5 |
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induction heating diagnostics and control interconnected electromagnetic and thermal processes thermal field distribution three-dimensional mathematical modeling finite element method 621.365.5 Zolotaryov, V. M. Shcherba, M. A. Belyanin, R. V. Mygushchenko, R. P. Kropachek, O. Yu. COMPARATIVE ANALYSIS OF ELECTRICAL AND THERMAL CONTROL OF THE LINING STATE OF INDUCTION APPARATUS OF COPPER WIRE MANUFACTURE |
| topic_facet |
induction heating diagnostics and control interconnected electromagnetic and thermal processes thermal field distribution three-dimensional mathematical modeling finite element method 621.365.5 индукционный нагрев диагностика и контроль взаимосвязанные электромагнитные и тепловые процессы распределение теплового поля трехмерное математическое моделирование метод конечных элементов 621.365.5 |
| format |
Article |
| author |
Zolotaryov, V. M. Shcherba, M. A. Belyanin, R. V. Mygushchenko, R. P. Kropachek, O. Yu. |
| author_facet |
Zolotaryov, V. M. Shcherba, M. A. Belyanin, R. V. Mygushchenko, R. P. Kropachek, O. Yu. |
| author_sort |
Zolotaryov, V. M. |
| title |
COMPARATIVE ANALYSIS OF ELECTRICAL AND THERMAL CONTROL OF THE LINING STATE OF INDUCTION APPARATUS OF COPPER WIRE MANUFACTURE |
| title_short |
COMPARATIVE ANALYSIS OF ELECTRICAL AND THERMAL CONTROL OF THE LINING STATE OF INDUCTION APPARATUS OF COPPER WIRE MANUFACTURE |
| title_full |
COMPARATIVE ANALYSIS OF ELECTRICAL AND THERMAL CONTROL OF THE LINING STATE OF INDUCTION APPARATUS OF COPPER WIRE MANUFACTURE |
| title_fullStr |
COMPARATIVE ANALYSIS OF ELECTRICAL AND THERMAL CONTROL OF THE LINING STATE OF INDUCTION APPARATUS OF COPPER WIRE MANUFACTURE |
| title_full_unstemmed |
COMPARATIVE ANALYSIS OF ELECTRICAL AND THERMAL CONTROL OF THE LINING STATE OF INDUCTION APPARATUS OF COPPER WIRE MANUFACTURE |
| title_sort |
comparative analysis of electrical and thermal control of the lining state of induction apparatus of copper wire manufacture |
| title_alt |
СРАВНИТЕЛЬНЫЙ АНАЛИЗ ЭЛЕКТРИЧЕСКОГО И ТЕПЛОВОГО КОНТРОЛЯ СОСТОЯНИЯ ФУТЕРОВКИ ИНДУКЦИОННЫХ УСТАНОВОК ПРОИЗВОДСТВА МЕДНОЙ КАТАНКИ |
| description |
Aim. This article is intended to develop a technique for monitoring the lining state of induction channel furnaces for melting oxygen-free copper by monitoring changes in the distribution of thermal fields in their lining and carrying out a comparative analysis of the developed technique with the existing one that controls the electrical resistance of the melting channel of the furnaces. Technique. For carrying out the research, the theories of electromagnetic field, thermodynamics, mathematical physics, mathematical modeling based on the finite element method were used. Results. A technique for diagnosing the lining state of the induction channel furnaces for melting oxygen-free copper has been developed, which makes it possible to determine the dislocation and the size of the liquid metal leaks by analyzing the temperature distribution over the body surface both the inductor and the furnace. Scientific novelty. The connection between the temperature field distribution on the surface of the furnace body and the dislocation and dimensions of the liquid metal leaks in its lining is determined for the first time. Practical significance. Using the proposed technique will allow to conduct more accurate diagnostics of the lining conditions of the induction channel furnaces, as well as to determine the location and size of the liquid metal leaks, creating the basis for predicting the working life of the furnace |
| publisher |
National Technical University "Kharkiv Polytechnic Institute" and Аnatolii Pidhornyi Institute of Power Machines and Systems of NAS of Ukraine |
| publishDate |
2018 |
| url |
http://eie.khpi.edu.ua/article/view/2074-272X.2018.1.05 |
| work_keys_str_mv |
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| first_indexed |
2025-07-17T11:46:57Z |
| last_indexed |
2025-07-17T11:46:57Z |
| _version_ |
1850411743430311936 |
| spelling |
eiekhpieduua-article-1227242018-02-07T12:05:26Z COMPARATIVE ANALYSIS OF ELECTRICAL AND THERMAL CONTROL OF THE LINING STATE OF INDUCTION APPARATUS OF COPPER WIRE MANUFACTURE СРАВНИТЕЛЬНЫЙ АНАЛИЗ ЭЛЕКТРИЧЕСКОГО И ТЕПЛОВОГО КОНТРОЛЯ СОСТОЯНИЯ ФУТЕРОВКИ ИНДУКЦИОННЫХ УСТАНОВОК ПРОИЗВОДСТВА МЕДНОЙ КАТАНКИ Zolotaryov, V. M. Shcherba, M. A. Belyanin, R. V. Mygushchenko, R. P. Kropachek, O. Yu. induction heating diagnostics and control interconnected electromagnetic and thermal processes thermal field distribution three-dimensional mathematical modeling finite element method 621.365.5 индукционный нагрев диагностика и контроль взаимосвязанные электромагнитные и тепловые процессы распределение теплового поля трехмерное математическое моделирование метод конечных элементов 621.365.5 Aim. This article is intended to develop a technique for monitoring the lining state of induction channel furnaces for melting oxygen-free copper by monitoring changes in the distribution of thermal fields in their lining and carrying out a comparative analysis of the developed technique with the existing one that controls the electrical resistance of the melting channel of the furnaces. Technique. For carrying out the research, the theories of electromagnetic field, thermodynamics, mathematical physics, mathematical modeling based on the finite element method were used. Results. A technique for diagnosing the lining state of the induction channel furnaces for melting oxygen-free copper has been developed, which makes it possible to determine the dislocation and the size of the liquid metal leaks by analyzing the temperature distribution over the body surface both the inductor and the furnace. Scientific novelty. The connection between the temperature field distribution on the surface of the furnace body and the dislocation and dimensions of the liquid metal leaks in its lining is determined for the first time. Practical significance. Using the proposed technique will allow to conduct more accurate diagnostics of the lining conditions of the induction channel furnaces, as well as to determine the location and size of the liquid metal leaks, creating the basis for predicting the working life of the furnace Цель. Целью статьи является разработка методики контроля состояния футеровки индукционных канальных печей для плавки бескислородной меди путем мониторинга изменений распределения тепловых полей в их футеровке и проведение сравнительного анализа разработанной методики с существующей, которая контролирует электрическое сопротивление плавильного канала печей. Методика. Для проведения исследований использовались положения теории электромагнитного поля, термодинамики, математической физики, математического моделирования с применением метода конечных элементов. Результаты. Разработана методика диагностики состояния футеровки индукционной канальной печи для плавки бескислородной меди, которая позволяет определять дислокацию и размер протеканий жидкого металла путем анализа распределения температуры по поверхности корпуса индуктора и печи. Научная новизна. Впервые установлена связь между распределением температурного поля на поверхности корпуса печи и дислокацией и размерами протеканий жидкого металла в ее футеровке. Практическое значение. Использование предложенной методики позволит проводить более точную диагностику состояния футеровки индукционных канальных печей, а также определять расположение и размеры протеканий жидкого металла, создавая основы для прогнозирования ресурса работы печи. National Technical University "Kharkiv Polytechnic Institute" and Аnatolii Pidhornyi Institute of Power Machines and Systems of NAS of Ukraine 2018-02-07 Article Article application/pdf http://eie.khpi.edu.ua/article/view/2074-272X.2018.1.05 10.20998/2074-272X.2018.1.05 Electrical Engineering & Electromechanics; No. 1 (2018); 35-40 Электротехника и Электромеханика; № 1 (2018); 35-40 Електротехніка і Електромеханіка; № 1 (2018); 35-40 2309-3404 2074-272X en http://eie.khpi.edu.ua/article/view/2074-272X.2018.1.05/117729 Copyright (c) 2018 V. M. Zolotaryov, M. A. Shcherba, R. V. Belyanin, R. P. Mygushchenko, O. Yu. Kropachek https://creativecommons.org/licenses/by-nc/4.0 |