TECHNOLOGICAL PARAMETERS OF THE COOLING MODE OF POLYMER INSULATION OF POWER CABLES

Introduction. The cooling mode of polymer insulation after application to the extruder is one of the main factors determining cable performance. Theoretically, it is ideal to cool the insulation when the temperature of the cooling medium is equal to the melting point of the insulation material: in t...

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Datum:2019
Hauptverfasser: Bezprozvannych, G. V., Mirchuk, I. A., Kyessayev, A. G.
Format: Artikel
Sprache:English
Ukrainian
Veröffentlicht: National Technical University "Kharkiv Polytechnic Institute" and Аnatolii Pidhornyi Institute of Power Machines and Systems of NAS of Ukraine 2019
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Online Zugang:http://eie.khpi.edu.ua/article/view/2074-272X.2019.3.07
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Назва журналу:Electrical Engineering & Electromechanics

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Electrical Engineering & Electromechanics
id eiekhpieduua-article-171440
record_format ojs
institution Electrical Engineering & Electromechanics
baseUrl_str
datestamp_date 2019-06-25T12:05:34Z
collection OJS
language English
Ukrainian
topic cooling mode
polyethylene insulation
thermal equivalent circuit
discrete resistive equivalent circuit method
transient mode
nodal potentials method
system of linear algebraic equations
cooling bath length
621.319
spellingShingle cooling mode
polyethylene insulation
thermal equivalent circuit
discrete resistive equivalent circuit method
transient mode
nodal potentials method
system of linear algebraic equations
cooling bath length
621.319
Bezprozvannych, G. V.
Mirchuk, I. A.
Kyessayev, A. G.
TECHNOLOGICAL PARAMETERS OF THE COOLING MODE OF POLYMER INSULATION OF POWER CABLES
topic_facet режим охлаждения
полиэтиленовая изоляция
тепловая схема замещения
метод дискретных резистивных схем замещения
неустановившийся режим
метод узловых потенциалов
система линейных алгебраических уравнений
длина ванны охлаждения
621.319
cooling mode
polyethylene insulation
thermal equivalent circuit
discrete resistive equivalent circuit method
transient mode
nodal potentials method
system of linear algebraic equations
cooling bath length
621.319
format Article
author Bezprozvannych, G. V.
Mirchuk, I. A.
Kyessayev, A. G.
author_facet Bezprozvannych, G. V.
Mirchuk, I. A.
Kyessayev, A. G.
author_sort Bezprozvannych, G. V.
title TECHNOLOGICAL PARAMETERS OF THE COOLING MODE OF POLYMER INSULATION OF POWER CABLES
title_short TECHNOLOGICAL PARAMETERS OF THE COOLING MODE OF POLYMER INSULATION OF POWER CABLES
title_full TECHNOLOGICAL PARAMETERS OF THE COOLING MODE OF POLYMER INSULATION OF POWER CABLES
title_fullStr TECHNOLOGICAL PARAMETERS OF THE COOLING MODE OF POLYMER INSULATION OF POWER CABLES
title_full_unstemmed TECHNOLOGICAL PARAMETERS OF THE COOLING MODE OF POLYMER INSULATION OF POWER CABLES
title_sort technological parameters of the cooling mode of polymer insulation of power cables
title_alt ТЕХНОЛОГИЧЕСКИЕ ПАРАМЕТРЫ РЕЖИМА ОХЛАЖДЕНИЯ ПОЛИМЕРНОЙ ИЗОЛЯЦИИ СИЛОВЫХ КАБЕЛЕЙ
description Introduction. The cooling mode of polymer insulation after application to the extruder is one of the main factors determining cable performance. Theoretically, it is ideal to cool the insulation when the temperature of the cooling medium is equal to the melting point of the insulation material: in this case, the probability of formation of voids in the insulation is less. The cooling process is usually not subject to stringent requirements, since most insulating materials allow for quite sharp cooling. The exception is polyethylene, which requires gradual cooling. When the insulation is cooled in a cooling bath, the temperature decrease starts from the surface. In this regard, the cooling of the insulation of polyethylene is carried out in steps to a temperature at which the cooled extruded insulation will not be deformed or damaged on the receiving drum. Polyethylene is characterized by a large value of thermal expansion coefficient, the maximum value of which is in the temperature range (90-125) °C. As a result, there is an uneven reduction in the volume of the upper and inner insulation layers, especially for cables with a considerable insulation thickness. The rapid cooling of polyethylene leads to the formation of cracks, air inclusions both between the insulation and the conductive core, and in the layers located near the core. Purpose. The substantiation of the technological parameters of the cooling mode of power cables based on the calculation of the thermal equivalent circuit of a conductive core insulated with polyethylene in transient thermal mode. Methodology. The calculation of the temperature distribution in the thickness of extruded polyethylene insulation at different points in time, depending on the temperature of the cooling water, is made by the method of electrothermal analogies. There is a transition from the thermal equivalent circuit of power cables to the equivalent circuit of the discrete resistive equivalent circuit method, which is calculated using the nodal potential method. As a result of solving a three-diagonal system of linear algebraic equations by sweeping and finding at each discretization step (time step) thermal power fluxes in the branches of the thermal equivalent circuit, the temperature in the thermal capacitances determines the temperature in each insulation layer. Practical value. The duration of the transition process, corresponding to the achievement of the same temperature throughout the thickness of the insulation, can be considered as a criterion in determining the length of the cooling bath sections depending on the extrusion (reception) rate. 
publisher National Technical University "Kharkiv Polytechnic Institute" and Аnatolii Pidhornyi Institute of Power Machines and Systems of NAS of Ukraine
publishDate 2019
url http://eie.khpi.edu.ua/article/view/2074-272X.2019.3.07
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spelling eiekhpieduua-article-1714402019-06-25T12:05:34Z TECHNOLOGICAL PARAMETERS OF THE COOLING MODE OF POLYMER INSULATION OF POWER CABLES ТЕХНОЛОГИЧЕСКИЕ ПАРАМЕТРЫ РЕЖИМА ОХЛАЖДЕНИЯ ПОЛИМЕРНОЙ ИЗОЛЯЦИИ СИЛОВЫХ КАБЕЛЕЙ Bezprozvannych, G. V. Mirchuk, I. A. Kyessayev, A. G. режим охлаждения полиэтиленовая изоляция тепловая схема замещения метод дискретных резистивных схем замещения неустановившийся режим метод узловых потенциалов система линейных алгебраических уравнений длина ванны охлаждения 621.319 cooling mode polyethylene insulation thermal equivalent circuit discrete resistive equivalent circuit method transient mode nodal potentials method system of linear algebraic equations cooling bath length 621.319 Introduction. The cooling mode of polymer insulation after application to the extruder is one of the main factors determining cable performance. Theoretically, it is ideal to cool the insulation when the temperature of the cooling medium is equal to the melting point of the insulation material: in this case, the probability of formation of voids in the insulation is less. The cooling process is usually not subject to stringent requirements, since most insulating materials allow for quite sharp cooling. The exception is polyethylene, which requires gradual cooling. When the insulation is cooled in a cooling bath, the temperature decrease starts from the surface. In this regard, the cooling of the insulation of polyethylene is carried out in steps to a temperature at which the cooled extruded insulation will not be deformed or damaged on the receiving drum. Polyethylene is characterized by a large value of thermal expansion coefficient, the maximum value of which is in the temperature range (90-125) °C. As a result, there is an uneven reduction in the volume of the upper and inner insulation layers, especially for cables with a considerable insulation thickness. The rapid cooling of polyethylene leads to the formation of cracks, air inclusions both between the insulation and the conductive core, and in the layers located near the core. Purpose. The substantiation of the technological parameters of the cooling mode of power cables based on the calculation of the thermal equivalent circuit of a conductive core insulated with polyethylene in transient thermal mode. Methodology. The calculation of the temperature distribution in the thickness of extruded polyethylene insulation at different points in time, depending on the temperature of the cooling water, is made by the method of electrothermal analogies. There is a transition from the thermal equivalent circuit of power cables to the equivalent circuit of the discrete resistive equivalent circuit method, which is calculated using the nodal potential method. As a result of solving a three-diagonal system of linear algebraic equations by sweeping and finding at each discretization step (time step) thermal power fluxes in the branches of the thermal equivalent circuit, the temperature in the thermal capacitances determines the temperature in each insulation layer. Practical value. The duration of the transition process, corresponding to the achievement of the same temperature throughout the thickness of the insulation, can be considered as a criterion in determining the length of the cooling bath sections depending on the extrusion (reception) rate.  Обоснована методика расчета режима охлаждения силовых кабелей в переходном тепловом режиме. Представлена тепловая схема замещения изолированной токопроводящей жилы. С помощью методов дискретных резистивных схем замещения и узловых потенциалов получено распределение температуры в толще экструдированной полиэтиленовой изоляции в разные моменты времени в зависимости от температуры охлаждающей воды. Показано, что длительность переходного процесса, соответствующая достижению одинаковой температуры по всей толщине изоляции, можно рассматривать в качестве критерия при определении технологических параметров охлаждения. National Technical University "Kharkiv Polytechnic Institute" and Аnatolii Pidhornyi Institute of Power Machines and Systems of NAS of Ukraine 2019-06-25 Article Article Peer-reviewed Article application/pdf application/pdf http://eie.khpi.edu.ua/article/view/2074-272X.2019.3.07 10.20998/2074-272X.2019.3.07 Electrical Engineering & Electromechanics; No. 3 (2019); 44-49 Электротехника и Электромеханика; № 3 (2019); 44-49 Електротехніка і Електромеханіка; № 3 (2019); 44-49 2309-3404 2074-272X en uk http://eie.khpi.edu.ua/article/view/2074-272X.2019.3.07/171133 http://eie.khpi.edu.ua/article/view/2074-272X.2019.3.07/171134 Copyright (c) 2019 G. V. Bezprozvannych, I. A. Mirchuk, A. G. Kyessayev https://creativecommons.org/licenses/by-nc/4.0