Non-invasive structural health monitoring of storage tank floors

Large above ground storage tanks filled with hydrocarbon and hazardous liquids such as oil, oil-derived products, chemicals and process plant liquids are in widespread use in the UK, Europe and throughout the world. Tank farms are normally located in coastal areas close to large centres of populat...

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Опубліковано в: :Автоматическая сварка
Дата:2013
Автори: Dimlaye, V., Mudge, P., Jackson, P., Tat-Hean, Gan, Slim, Soua
Формат: Стаття
Мова:English
Опубліковано: Інститут електрозварювання ім. Є.О. Патона НАН України 2013
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Онлайн доступ:https://nasplib.isofts.kiev.ua/handle/123456789/103224
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Назва журналу:Digital Library of Periodicals of National Academy of Sciences of Ukraine
Цитувати:Non-invasive structural health monitoring of storage tank floors / V. Dimlaye, P. Mudge, P. Jackson, Tat-Hean Gan, Slim Soua // Автоматическая сварка. — 2013. — № 10-11 (726). — С. 80-82. — Бібліогр.: 3 назв. — англ.

Репозитарії

Digital Library of Periodicals of National Academy of Sciences of Ukraine
id nasplib_isofts_kiev_ua-123456789-103224
record_format dspace
spelling Dimlaye, V.
Mudge, P.
Jackson, P.
Tat-Hean, Gan
Slim, Soua
2016-06-14T19:01:40Z
2016-06-14T19:01:40Z
2013
Non-invasive structural health monitoring of storage tank floors / V. Dimlaye, P. Mudge, P. Jackson, Tat-Hean Gan, Slim Soua // Автоматическая сварка. — 2013. — № 10-11 (726). — С. 80-82. — Бібліогр.: 3 назв. — англ.
https://nasplib.isofts.kiev.ua/handle/123456789/103224
621.791.1:621.642.2/.3
Large above ground storage tanks filled with hydrocarbon and hazardous liquids such as oil, oil-derived products, chemicals and process plant liquids are in widespread use in the UK, Europe and throughout the world. Tank farms are normally located in coastal areas close to large centres of population. Leakage from corroded storage tanks, especially from their floors, is a major environmental and economic hazard and poses a significant threat to those living in the vicinity of tank farms, as well as to the rest of the UK and Europe. The current, and growing, risk of tank failure together with the potential risk for fire and explosion at nearby petrochemical plants is wholly unacceptable. This paper illustrates the work carried out in the UK Technology Strategy Board (TSB) Tank Integrity Monitoring (TIM) project, for the structural health monitoring of large above ground bulk liquid storage tank floors without the need to access the inside of the tank or to empty its contents, using ultrasonic guided waves (UGW) as a non-destructive testing technique. A structural health monitoring system for acquiring ultrasonic guided wave data over long periods of time was developed. The performance of the permanent attached transducers and the structural health monitoring system was also investigated to demonstrate their reliability. The propagation of the guided wave signals has been validated experimentally on a 4 m diameter tank floor, and tomography imaging has been developed for detection and location of defects.
The work was sponsored by the Technology Strategy Board (TSB) under the Tank Integrity Monitoring (TIM; www.timproject.co.uk) project. The project was managed by TWI Ltd (UK). The author would like to express thanks for the support from the TIM project partners namely Shell, Vopak and NuStar Energy
en
Інститут електрозварювання ім. Є.О. Патона НАН України
Автоматическая сварка
Пленарные доклады Международной конференции
Non-invasive structural health monitoring of storage tank floors
Неразрушающий контроль конструкционной целостности элементов резервуара
Article
published earlier
institution Digital Library of Periodicals of National Academy of Sciences of Ukraine
collection DSpace DC
title Non-invasive structural health monitoring of storage tank floors
spellingShingle Non-invasive structural health monitoring of storage tank floors
Dimlaye, V.
Mudge, P.
Jackson, P.
Tat-Hean, Gan
Slim, Soua
Пленарные доклады Международной конференции
title_short Non-invasive structural health monitoring of storage tank floors
title_full Non-invasive structural health monitoring of storage tank floors
title_fullStr Non-invasive structural health monitoring of storage tank floors
title_full_unstemmed Non-invasive structural health monitoring of storage tank floors
title_sort non-invasive structural health monitoring of storage tank floors
author Dimlaye, V.
Mudge, P.
Jackson, P.
Tat-Hean, Gan
Slim, Soua
author_facet Dimlaye, V.
Mudge, P.
Jackson, P.
Tat-Hean, Gan
Slim, Soua
topic Пленарные доклады Международной конференции
topic_facet Пленарные доклады Международной конференции
publishDate 2013
language English
container_title Автоматическая сварка
publisher Інститут електрозварювання ім. Є.О. Патона НАН України
format Article
title_alt Неразрушающий контроль конструкционной целостности элементов резервуара
description Large above ground storage tanks filled with hydrocarbon and hazardous liquids such as oil, oil-derived products, chemicals and process plant liquids are in widespread use in the UK, Europe and throughout the world. Tank farms are normally located in coastal areas close to large centres of population. Leakage from corroded storage tanks, especially from their floors, is a major environmental and economic hazard and poses a significant threat to those living in the vicinity of tank farms, as well as to the rest of the UK and Europe. The current, and growing, risk of tank failure together with the potential risk for fire and explosion at nearby petrochemical plants is wholly unacceptable. This paper illustrates the work carried out in the UK Technology Strategy Board (TSB) Tank Integrity Monitoring (TIM) project, for the structural health monitoring of large above ground bulk liquid storage tank floors without the need to access the inside of the tank or to empty its contents, using ultrasonic guided waves (UGW) as a non-destructive testing technique. A structural health monitoring system for acquiring ultrasonic guided wave data over long periods of time was developed. The performance of the permanent attached transducers and the structural health monitoring system was also investigated to demonstrate their reliability. The propagation of the guided wave signals has been validated experimentally on a 4 m diameter tank floor, and tomography imaging has been developed for detection and location of defects.
url https://nasplib.isofts.kiev.ua/handle/123456789/103224
citation_txt Non-invasive structural health monitoring of storage tank floors / V. Dimlaye, P. Mudge, P. Jackson, Tat-Hean Gan, Slim Soua // Автоматическая сварка. — 2013. — № 10-11 (726). — С. 80-82. — Бібліогр.: 3 назв. — англ.
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AT tatheangan noninvasivestructuralhealthmonitoringofstoragetankfloors
AT slimsoua noninvasivestructuralhealthmonitoringofstoragetankfloors
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fulltext 80 10-11/2013 UDC 621.791.1:621.642.2/.3 NON-INVASIVE STRUCTURAL HEALTH MONITORING Of STORAGE TANK fLOORS V. DIMLAYE1, P. MUDGE1, P. JACKSON2, TAT-HEAN GAN1 and SLIM SOUA1 1 NDT and Asset Reliability Technology Group, TWI Ltd., Cambridge, CB21 6AL, Great Britain 2 Plant Integrity Ltd., Cambridge, CB21 6GP, Great Britain. E-mail: tat-hean.gan@twi.co.uk Large above ground storage tanks filled with hydrocarbon and hazardous liquids such as oil, oil-derived products, chemicals and process plant liquids are in widespread use in the UK, Europe and throughout the world. Tank farms are normally located in coastal areas close to large centres of population. Leakage from corroded storage tanks, especially from their floors, is a major environmental and economic hazard and poses a significant threat to those living in the vicinity of tank farms, as well as to the rest of the UK and Europe. The current, and growing, risk of tank failure together with the potential risk for fire and explosion at nearby petrochemical plants is wholly unacceptable. This paper illustrates the work carried out in the UK Technology Strategy Board (TSB) Tank Integrity Monitoring (TIM) project, for the structural health monitoring of large above ground bulk liquid storage tank floors without the need to access the inside of the tank or to empty its contents, using ultrasonic guided waves (UGW) as a non-destructive testing technique. A structural health monitoring system for acquiring ultrasonic guided wave data over long periods of time was developed. The performance of the permanent attached transducers and the structural health monitoring system was also investigated to demonstrate their reliability. The propagation of the guided wave signals has been validated experimentally on a 4 m diameter tank floor, and tomography imaging has been developed for detection and location of defects. 3 Ref., 6 figures. K e y w o r d s : guided wave, ultrasonic, tank floor, tomography, storage tanks, structural health monitoring system 1. Introduction Various NDT methods such as penetrant testing, magnetic particle, radiographic testing, eddy current, thermography and acoustic emission were used to in- spect storage tank floors [1,2]. Current inspection meth- ods require the tank to be drained in order to create a safe environment, suitable for personnel entry, in order to carry out inspections which can be time consuming and expensive. As such, there is a need to develop a fast- er, lower cost and safer method to assess the structural integrity of tank floors. The objective of this study was to develop a structural health monitoring method for the tank floors using low frequency UGW. The low frequen- cy UGW have the ability to propagate long distances in planar and tubular structures and is already used for the inspection of pipes [3]. 2.Experimental Set-Up 2.1.Tank Monitoring System A 4 m diameter tank floor was used to carry out the structural health monitoring experiments for damage locality and detection. The wall thickness of the tank floor was 7 mm with a seam weld running along the diameter of the tank floor. The tank is shown in figure 1. A multitude of transducers were permanently at- tached around the perimeter of the tank floor. The commercially available 24 channel Teletest system and an additional 80 channel multiplexer were used to collect a broadband frequency range of data. The botany of the tank floor structural health monitoring system is illustrated in figure 2. 2.2.Ultrasonic Guided Waves The ultrasonic guided waves propagating within the plate structure contain various wave modes; de- pending on the frequency of excitation, the funda- mental wave modes generated are the symmetric S0 and asymmetric A0 wave modes. In this study, the characteristics of the S0 wave mode are used. The presence of the S0 and A0 in the acquired time do- main signals is illustrated in figure 3.. Time domain signals acquired. 3. Result 3.1. Reliability The structural health monitoring system was used to collect data continuously over three months. One very important factor for a robust structural health monitoring system is the reliability of the transducers © V. Dimlaye, P. Mudge, P. Jackson, Tat-Hean Gan, Slim Soua, 2013 figure 1. Tank floor of 4 m diameter 8110-11/2013 and electronics. The stability of the aforementioned transducers, which were studied over the three month time period, are illustrated in figure 4. Tomography representation for the stability of transducersfigure 4, the results of which can be displayed using tomo- grams that were intermittently generated. It can be seen that the distribution of the energy over the circu- lar structure is fairly constant over a prolonged peri- od of time suggesting no failure or degradation in the performance of the transducers and electronics. 4. Defect Detection and Location The capability of defect defection in terms of size and location was studied. A large set of baseline data were acquired which covers wide environmental con- dition changes. A single defect of diameter 70 mm and through thickness were introduced initially, then a second and third defect of 70 mm and 20 mm, respectively, were then added to the tank floor. A set of data was then collected after each defect addition. The positions of the defects are shown infigure 5. Defect size and lo- cation: 70 mm defect (left) and 70 mm, 70 mm, 20 mm defect (right) figure 5. The tomograms were generated using character- istics of the S0 wave mode acquired at the opposite receiving transducers. The detection and location of the added defects have been made possible by the to- mography technique used. The tomograms are shown ifigure 6. Tomograms for 70 mm defect (left) and for 70 mm, 70 mm, 20 mm defects (right)n figure 6. 5. Conclusion The use of ultrasonic guided waves for the structur- al health monitoring of storage tanks has been investi- gated on a 4m diameter tank floor. for the purpose of figure 2. Tank floor structural health monitoring system figure 3. Time domain signals acquired figure 4. Tomography representation for the stability of transducers figure 5. Defect size and location: 70 mm defect (left) and 70 mm, 70 mm, 20 mm defect (right) 82 10-11/2013 structural health monitoring, it is of paramount impor- tance to have a reliable system in terms of transducer performance and a stable pulser-receiver system. The experiments carried out, based on the data acquired, demonstrate the stable performance of the permanently attached transducer and of the pulser-re- ceiver used. The S0 wave mode from the receiving transducers has been used to generate the tomograms. The tomography technique has been successful- ly implemented alongside the developed structural health monitoring system for the detection and loca- tion of defects of 20 mm to 70 mm in size. 6. Acknowledgements The work was sponsored by the Technology Strat- egy Board (TSB) under the Tank Integrity Monitor- ing (TIM; www.timproject.co.uk) project. The project was managed by TWI Ltd (UK). The author would like to express thanks for the support from the TIM project partners namely Shell, Vopak and NuStar Energy. 1. Cawley, P., Lowe, M.J.S. et al. (2003) Practical long range guided wave testing application to pipe and rail. Material Evaluation., 61(1), 66–74. 2. Pei, J., Yousuf, M.I., Degertekin, f.L. et al. (1996) Lamb wave tomography and its application in pipe erosion/corrosion monitoring. Research in Nondestructive Evaluation. 8(4), 189–197 3. Sicard, R., Goyette, J., zellouf, D. (2002) A SAfT algorithm for lamb wave imaging of isotropic plate-like structures. Ultrasonics, Vol. 39, 487–494. Recieved 06.06.2013 figure 6. Tomograms for 70 mm defect (left) and for 70 mm, 70 mm, 20 mm defects (right)