Analytical evaluation of local effects in cylindrical shells testing and design

A simple analytical evaluation of apparently anomalous results from tests on circular cylindrical shells that have been observed in the past is provided on the basis of the classical Ritz ap­proach and modified Donnell relationships. Із використанням класичного підходу Рітца та модифікованих рівнянь...

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Опубліковано в: :Проблемы прочности
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Автор: Guarracino, F.
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Опубліковано: Інститут проблем міцності ім. Г.С. Писаренко НАН України 2009
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Цитувати:Analytical evaluation of local effects in cylindrical shells testing and design / F. Guarracino // Проблемы прочности. — 2009. — № 5. — С. 28-35. — Бібліогр.: 8 назв. — англ.

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Digital Library of Periodicals of National Academy of Sciences of Ukraine
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author Guarracino, F.
author_facet Guarracino, F.
citation_txt Analytical evaluation of local effects in cylindrical shells testing and design / F. Guarracino // Проблемы прочности. — 2009. — № 5. — С. 28-35. — Бібліогр.: 8 назв. — англ.
collection DSpace DC
container_title Проблемы прочности
description A simple analytical evaluation of apparently anomalous results from tests on circular cylindrical shells that have been observed in the past is provided on the basis of the classical Ritz ap­proach and modified Donnell relationships. Із використанням класичного підходу Рітца та модифікованих рівнянь Дон­нелла виконано просту аналітичну оцінку явно аномальних результатів, які отримані при випробуваннях круглих циліндричних оболонок. С использованием классического подхода Ритца и модифицированных уравнений Доннелла выполнена простая аналитическая оценка явно аномальных результатов, полученных при испытаниях круглых цилиндрических оболочек.
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fulltext UDC 539.4 Analytical Evaluation of Local Effects in Cylindrical Shells Testing and Design F. Guarracino Federico II University, Naples, Italy УДК 539.4 Аналитическая оценка локальных эффектов в цилиндрических оболочках при их испытаниях и проектировании Ф. Гуаррачино Университет им. Федерико II, Неаполь, Италия С использованием классического подхода Ритца и модифицированных уравнений Доннелла выполнена простая аналитическая оценка явно аномальных результатов, полученных при испытаниях круглых цилиндрических оболочек. К л ю ч е в ы е с л о в а : испытания труб, расчет предельного состояния, локальные эффекты, аналитическая оценка. Introduction . Pipelines are used worldwide, onshore and offshore, and have now becom e vital components o f the energy systems o f all econom ically developed countries. Pipelines are designed to accommodate the effects o f a w ide range o f loading conditions resulting from internal and external pressure, bending, etc., during installation and operation [1]. Pipeline design calculations have been traditionally based on the lim it stress approach, but since 1996 the lim it state code has been developed. The use o f the lim it state approach provides a more comprehensive basis for the calculation o f the ultimate conditions for pipes subjected simultaneously to pressure and bending loads. The ultimate state o f the pipeline deformation or loading is calculated using a m odel that describes the characteristic ultimate m om ent or strain related to the geom etry and material properties o f the pipe. The design factors are calculated using statistical descriptions o f the scatter o f test results compared to the mean values together with the statistical descriptions o f the variables com posing the particular m odel, e.g., material strength, elastic m odulus, etc. In the above process, it is generally assumed that the scatter o f test results from minor and usually random variations in the variables used in the model. In the case o f a pipe, these variations would generally relate to the differences in the geom etries o f the test pipes from their corresponding nom inal values, say for pipe w all thickness, or out-of-roundness. The aim o f the present paper is to provide a sim ple analytical evaluation o f apparently anomalous results from tests on circular cylindrical shells that have been observed in the past, and can be useful to highlight the potential influence that © F. GUARRACINO, 2009 28 ISSN 0556-171X. Проблемы прочности, 2009, № 5 Analytical Evaluation o f Local Effects these anomalies m ight have on the process o f providing design calculation guidance using the lim it state method without making resort to com plex finite elem ent analyses. A Survey o f Test R esults. U sually testing a section o f a circular cylindrical shell in pure bending loading envisages that the test specim en deforms according to sim ple bending beam theory. Primarily this im plies that w hile the material remains elastic the application o f pure bending mom ent w ill induce the maximum tensile and com pressive strains that are identical in magnitude. A typical test rig for a m edium diameter pipe, o f about 700 mm diameter, is shown in Fig. 1. The test rig applies a four-point bending condition with the central section o f the test pipe assumed to be subjected to bending action only, without (or at m ost very little) shear or axial forces. The form o f load-deformation plot from such a rig is shown in Fig. 2 for a pipe with a D / t ratio o f about 40. FOUR POINT TEST ARRANGEMENT L MNNMMNMNSMNNMBNRMMMMMMNMMMNNMMMMNRMMMHNMNMMMMMNNHMMNMNNNMNNNNMMNRNMMMNMNM̂ STRUCTURAL LABORATORY REACTION FLOOR Fig. 1. Typical four-point bending test arrangement. Applied (MN-m) moment Dit = 40 End rotation (rad) 0 0 .0 5 0,1 0.15 0.2 0.25 0.3 0 .3 5 0.4 Fig. 2. End rotation vs. applied moment. From the limit state point o f view , the two relevant conditions are the maximum m om ent and corresponding strain, for load-controlled conditions o f design, and the strain at w hich the reduction o f load-bearing capacity first occurs, which relates to displacement-controlled design conditions. Following the attainment o f that strain, as the loading is further applied, the pipe develops a very local form o f buckling. Since the pipe is assumed to be an extrem ely simple structural element, and the sim ple beam theory holds true, it has been com m on practice to assume that the ISSN 0556-171X. npoôëeMbi npounocmu, 2009, N 5 29 F. Guarracino axial strains have identical values in tension and com pression and that the strains can be calculated directly from the curvature or the vertical displacements o f the central section o f the pipe. The ultimate strain values from tests in w hich the pipe has been loaded to the point o f local buckling have usually been inferred from measurements o f the deformations. Only recently have strain gauges been attached to the test pipe to measure axial strains directly. Tests [2] were carried out on 152-mm diameter pipe to determine the minimum curvature to w hich the pipe could be deformed prior to local buckling occurring. A n arrangement similar to that in Fig. 1 w as used, and strain gauges to measure axial and circumferential strains were attached at intervals o f 100 mm apart along the central test section. In the design o f the test rig, it w as assumed that a central test section o f about 5D w ould suffice to ensure that end effects due to the loading conditions w ould diminish to a negligible level along the major part o f that section. Figure 3 shows results o f the axial strain values along the top and bottom o f the pipe section for two levels o f the applied loading. It is evident the axial strains are fairly uniform along the length o f the test section but there are significant differences in the averaged values o f the com pressive strains compared to the tensile strains. Fig. 3. Results from a 152-mm diameter pipe bend test [2]. A t that time the evident anomaly between the measured strains w ith the expected values vs. the sim ple bending theory was not follow ed up, and even after checking that the strain gauges were correctly positioned and the instrumentation was functioning properly the cause o f the anomaly was not further investigated. Som e time later, proving tests were carried out on a section o f 609-m m diameter pipes containing a thin liner made from a corrosion-resistant material [3]. The purpose o f the tests was to determine accurately the level o f strain to w hich the pipe could be bent before the liner buckled locally. The test arrangement o f Fig. 1 had a loading arm 2 m long to create the m oment in the central section o f the test pipe. The test section was arranged to be 3.5D . The load was applied to the test pipe using straight bars and loose yokes around part o f the pipe circumference. A 30 ISSN 0556-171X. npo6n.eMH npounocmu, 2009, N 5 Analytical Evaluation o f Local Effects number o f axial strain gauges were attached along the top and bottom centre lines o f the pipe at intervals from the support points. The values o f strain were monitored as the load values were progressively increased. Figure 4 shows plots o f the values for the top and bottom gauges averaged along the test sections and plotted against the corresponding value o f applied load. a — “ -------------------------------------------------------------------------------------------------------------------- 0 0 1 0.2 0.3 0.4 0.5 0.6 0.7 O.S 0.9 1 1.1 1.1 Applied load (M N) Fig. 4. Averaged strain values plotted against corresponding values of applied loading [3]: Maximum ratio of tensile to compressive averaged strains = 1.28 (D = 609.6 mm, t = 18.9 mm, D /t = 32, X65 material). It is evident from Fig. 4 that there is a system atic difference between the averaged strains along the top and the bottom o f the pipe. A t the maximum load level, the averaged axial tensile strains were 1.28 times the corresponding averaged com pressive strains. In v iew o f the importance o f the test results in providing the allowable strain levels for the lined pipe, an investigation w as made with regard to the underlying cause o f the anomaly. This is described extensively in [4], with the aid o f several finite elem ent m odels intended to replicate the conditions in bending tests, or in pipelines that have variations in cross section and are subjected to bending with special attention paid to the constraint arrangements. The investigation has yielded that the cause lays in the effect o f the im posed ovalization applied by the saddles at the load application points. This result implies recommendation for the m odification o f the loading application in w hich the loads were applied, not through local stiffening o f the pipe w all or saddles, but through the neutral axis o f the pipe, as shown in Fig. 5. The test pipe was fitted with strain gauges, as before, as w ell as w ith gauges to measure the ovality o f the pipe. The values o f the axial strains measured by the gauges along the test section o f the pipe were quite uniform. A s expected, w ith the m odified loading and support arrangement, the averaged measured values o f com pressive strains agreed very closely w ith the corresponding values o f the tensile strains. ISSN 0556-171X. npoôëeMbi npounocmu, 2009, N 5 31 F. Guarracino Fig. 5. Test arrangement with modified support and load application points. A n alytica l Treatm ent o f the Problem . In order to provide a sim ple tool to evaluate the effect o f the applied loads and o f the supports, reference is made to the classical Ritz approach [5] and to a m odified set o f the Donnell strain and curvature variations [6]. A s a matter o f fact, the Ritz method has been extensively used by structural engineers w ell through the middle o f the twentieth century until it has progressively lost ground to its more versatile localized form, i.e., the finite elem ent method. Nevertheless, m any formulas o f primary practical importance have been derived by this method, w hich still form the basis o f our understanding o f a large number o f m echanical problems [7]. A difficulty o f the Ritz method certainly consists in the extensive calculations required, but the appearance o f computer algebra system s (CAS), that are software programs w hich allow manipulation o f mathematical expressions in sym bolic form, has now made possible the treatment o f many problems abandoned in the past. The advantage o f the proposed procedure lies in the extreme sim plicity o f its final expression, w hich can give a m eaningful physical insight into the parameters w hich govern the problem at hand and can also offer a first validation to subsequent three-dimensional and computationally expensive analyses. The Donnell equations [6] have been used w ith a considerable degree o f success for the analysis o f elastic and plastic buckling o f thin-walled circular cylinders. The basic assumptions at the basis o f the Donnell theory have proved to be able to deal with several deformation m odes w ith a satisfactory degree o f accuracy and for this reason they can be considered to be able to represent also the cases in w hich loading is not symmetrical with respect to the axis o f the cylinder. However, the Donnell equations are not w ell adapted to solution by Fourier series since som e o f the high-order derivatives found in the formulation som etim es lead to divergent trigonometric series. Even i f in the present Ritz approach reference is naturally made to an energy expression and no differential equations are involved, a m odified set o f strain and curvature changes are employed. A circular cylindrical shell is taken into consideration. With reference to an elem ent in the middle surface o f the shell, the coordinate axes are directed with the 32 ISSN 0556-171X. Проблемы прочности, 2009, N 5 Analytical Evaluation o f Local Effects x-axis in the axial direction o f the cylinder, the y-axis in the circumferential direction, and the z-axis in the radial direction, u, v , and w are the components in the x , y , and z directions o f the displacement o f a generic point. Said p the central angle, the strains are assumed to be du dx ’ 1 dv r d p w r xp du dv + , r d p dx (1) where r is the radius o f the middle surface o f the shell. In calculating the expression o f the strain energy, the changes o f curvature o f the middle surface o f the shell are also required. To this scope, the follow ing approximate expressions are assumed d 2 u X x ~ d 2 d x 2 1 X p - ^2 I W + 2d 2w d p 1 X xp - I a 2 -j d w dv + dpdx dx (2) and in order to evaluate the deformation induced by two opposite forces, F , acting along a vertical diameter at a certain section x = 0 , the components o f displacement varying along the length o f the cylinder are taken in the form “ 1 - C 1R a e ~ ax [An sin(n p ) + B n cos(n p )], n-1 n X - C 2e - ax 2 A cos(n p ) - Bn sin(n p )], n-1 X - C 3e ax 2 n [An sin(n p ) + B n cos(n p )], (3) n-1 x r where C j , C 2 , C 3 , A n , and B n are constants that must be calculated for the case o f loading at hand. Essentially, this is the key differentiation o f the present approach with respect to classical formulations w hich assume the change o f curvature in the direction o f the generatrix to be equal to zero [7]. However, as anticipated, the present assumption im plies a considerable computational effort at a sym bolic level to define the total strain energy by integration over the surface o f the shell o f the strain energy per unit area in terms o f Eq. (3). Therefore, the w hole operation has been performed by means o f ad hoc routines written w ith the aid o f the sym bolic system MATHEMATICA® [8 ]. In the same manner, the equations for calculating the constants C j , C 2 , C 3 , A n , and B n have been first obtained by im posing the total potential energy to be a stationary value and then solved. Finally, the results have been expanded in power series. ISSN 0556-171X. npoôëeMbi npounocmu, 2009, N9 5 33 F. Guarracino The end result can be summarized in the follow ing formula, w hich provides the top and bottom mid-surface strain on account o f the deformation induced by two opposite forces, F , acting along the vertical diameter at the mid-span (the formula is calculated for a circular cylindrical shell w ith L > > D ), £ = (1- 2 n 6 E t 4 1 - - + 24 (4) where t is the thickness o f the shell and E and stand for the Young modulus and P oisson’s ratio, respectively, and f is given by „ 4/(1- v 2 ) f = r ^ - (5) 6 4 ^ -J t3 / r It is noteworthy that the expression o f what can be considered as the natural half-wavelength o f the problem results proportional to the term t 3 / r , whereas in the case o f circular shells subject to axial symmetric loading , it is proportional to 4 r t . According to Eq. (4), Fig. 6 shows the value o f the top and bottom strains along the axis x o f the pipe o f Fig. 4 induced by two opposite forces o f magnitude 1.118 MN. E Fig. 6. Top and bottom strains induced by two opposite forces of magnitude 1.118 MN in the pipe of Fig. 4 (D = 609.6 mm, t = 18.9 mm). Thus, the proposed formula can be straightforwardly em ployed to evaluate the order o f magnitude o f the difference in top and bottom strains with regard to a tested sample o f the previous Section. In fact, for the pipe characterized by D = 609.6 mm, t = 18.9 mm and X65 material [3], for an applied load o f 1.118 MN the absolute value o f the top and bottom strains calculated according to the simple 34 ISSN 0556-171X. npo6n.eMH npounocmu, 2009, N9 5 Analytical Evaluation o f Local Effects bending theory is 0.002. Equation (4) yields the additional strain at the mid-span on account o f the local deformation provoked by the concentrated loads, that is 0 .000308402 .(since the supports and the applied loads are not opposite, but distant 2 m apart, the values from each pair o f forces have been halved). B y adding this quantity to the tensile strain and subtracting it from the com pressive one, it follow s that the ratio o f tensile to com pressive strains is equal to 1.365, with a difference from the measured ratio o f about 7%. C onclusions. The aim o f the present work has been to provide a simple analytical formulation to evaluate the effects o f test arrangement on the level o f apparent strain. B y means o f the obtained result, the seem ingly anomalous values o f measured axial strain in tests can be explained quite straightforwardly. The proposed formulation also offers a physical insight into the m echanics o f the problem in the fashion o f many classical results still w idely used in the engineering practice. Р е з ю м е Із використанням класичного п ідходу Рітца та модифікованих рівнянь Д он­ нелла виконано просту аналітичну оцінку явно аномальних результатів, які отримані при випробуваннях круглих циліндричних оболонок. 1. F. Guarracino and V. Mallardo, “A refined analytical analysis o f submerged pipelines in seabed laying,” A ppl. O cean R es., 21, 2 8 1 -2 9 3 (1999). 2. C. P. Ellinas, A. C. Walker, G. N . Langfield, and M. J. Vines, “A development in the reeling method for laying subsea pipeline,” in: Proc. 1st Petroleum Technology Australian Conference, Perth (1985). 3. A. C. Walker, A . Holt, F. Guarracino, and D. W ilmot, “Test procedure for pipe and pipeline material,” in: Offshore Pipeline T echnology Conference, Amsterdam (2003). 4. F. Guarracino, A. C. Walker, and A. Giordano, “Effects o f boundary conditions on testing o f pipes and finite elem ent m odelling,” Int. J. P ress . Vess. P ip in g , in press (2008). 5. F. Guarracino and A. C. Walker, E n erg y M e th o d s in S tru c tu ra l M ech an ics, Telford, London (1999). 6. L. H. Donnell, S ta b ility o f T h in -W a lle d T ubes u n d er T orsion , N A C A Report N o. 479 (1933). 7. S. P. Timoshenko and S. W oinowsky-Krieger, Theory o f P la te s a n d Shells, M cGraw-Hill, N ew York (1959). 8. S. W olfram, The M a th em a tica B ook, W olfram M edia/Cambridge University Press, Cambridge (1999). R eceived 05. 01. 2009 ISSN 0556-171X. Проблеми прочности, 2009, № 5 35
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2013-08-19T15:40:20Z
2013-08-19T15:40:20Z
2009
Analytical evaluation of local effects in cylindrical shells testing and design / F. Guarracino // Проблемы прочности. — 2009. — № 5. — С. 28-35. — Бібліогр.: 8 назв. — англ.
0556-171X
https://nasplib.isofts.kiev.ua/handle/123456789/48442
539.4
A simple analytical evaluation of apparently anomalous results from tests on circular cylindrical shells that have been observed in the past is provided on the basis of the classical Ritz ap­proach and modified Donnell relationships.
Із використанням класичного підходу Рітца та модифікованих рівнянь Дон­нелла виконано просту аналітичну оцінку явно аномальних результатів, які отримані при випробуваннях круглих циліндричних оболонок.
С использованием классического подхода Ритца и модифицированных уравнений Доннелла выполнена простая аналитическая оценка явно аномальных результатов, полученных при испытаниях круглых цилиндрических оболочек.
en
Інститут проблем міцності ім. Г.С. Писаренко НАН України
Проблемы прочности
Научно-технический раздел
Analytical evaluation of local effects in cylindrical shells testing and design
Аналитическая оценка локальных эффектов в цилиндрических оболочках при их испытаниях и проектировании
Article
published earlier
spellingShingle Analytical evaluation of local effects in cylindrical shells testing and design
Guarracino, F.
Научно-технический раздел
title Analytical evaluation of local effects in cylindrical shells testing and design
title_alt Аналитическая оценка локальных эффектов в цилиндрических оболочках при их испытаниях и проектировании
title_full Analytical evaluation of local effects in cylindrical shells testing and design
title_fullStr Analytical evaluation of local effects in cylindrical shells testing and design
title_full_unstemmed Analytical evaluation of local effects in cylindrical shells testing and design
title_short Analytical evaluation of local effects in cylindrical shells testing and design
title_sort analytical evaluation of local effects in cylindrical shells testing and design
topic Научно-технический раздел
topic_facet Научно-технический раздел
url https://nasplib.isofts.kiev.ua/handle/123456789/48442
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