Comparison of fatigue criteria for combined bending-torsion loading of nitrided and virgin specimens

This work deals with fatigue life of plasma-nitrided and virgin specimens made of a low-alloy high strength steel. Specimens were subjected to an in-phase combined bending-torsion loading. The plasma-nitrided specimens exhibited a significantly improved fatigue resistance. The criterion proposed by...

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Published in:Проблемы прочности
Date:2008
Main Authors: Major, S., Papuga, J., Hornikova, J., Pokluda, J.
Format: Article
Language:English
Published: Інститут проблем міцності ім. Г.С. Писаренко НАН України 2008
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Online Access:https://nasplib.isofts.kiev.ua/handle/123456789/48456
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Cite this:Comparison of fatigue criteria for combined bending-torsion loading of nitrided and virgin specimens / S. Major, J. Papuga, J. Hornikova, J. Pokluda // Проблемы прочности. — 2008. — № 1. — С. 73-76. — Бібліогр.: 10 назв. — англ.

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Digital Library of Periodicals of National Academy of Sciences of Ukraine
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author Major, S.
Papuga, J.
Hornikova, J.
Pokluda, J.
author_facet Major, S.
Papuga, J.
Hornikova, J.
Pokluda, J.
citation_txt Comparison of fatigue criteria for combined bending-torsion loading of nitrided and virgin specimens / S. Major, J. Papuga, J. Hornikova, J. Pokluda // Проблемы прочности. — 2008. — № 1. — С. 73-76. — Бібліогр.: 10 назв. — англ.
collection DSpace DC
container_title Проблемы прочности
description This work deals with fatigue life of plasma-nitrided and virgin specimens made of a low-alloy high strength steel. Specimens were subjected to an in-phase combined bending-torsion loading. The plasma-nitrided specimens exhibited a significantly improved fatigue resistance. The criterion proposed by McDiarmid was found to be the most precise in the fatigue life prediction fo r virgin specimens. On the other hand, the Matake criterion was the most successful fo r nitrided specimens. Исследована усталостная долговечность азотированных в плазме образцов и исходных образцов из низколегированной высокопрочной стали. Испытания образцов проводились при синфазном совмещенном изгибе с кручением. Показано, что азотированные в плазме образцы обладают более высокой усталостной стойкостью. Установлено, что для образцов в исходном состоянии наибольшая точность прогнозирования усталостной долговечности обеспечивается при использовании критерия, предложенного Мак-Диармидом. С другой стороны, для азотированных образцов наиболее подходящим оказался критерий Матаке.
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fulltext UDC 539. 4 C o m p a r is o n o f F a t ig u e C r ite r ia fo r C o m b in e d B e n d in g - T o r s io n L o a d in g o f N itr id e d a n d V ir g in S p e c im e n s S. M a jo r ,1a J . P ap u ga ,2b J. H orn fk ova ,1c and J . P o k lu d a 1,d 1 Brno University o f Technology, Brno, Czech Republic 2 Czech Technical University, Prague, Czech Republic a ymajor02@stud.fme.vutbr.cz, b papuga@pragtic.com, c hornikova@fme.vutbr.cz, d pokluda@fme.vutbr.cz This work deals with fatigue life o f plasma-nitrided and virgin specimens made o f a low-alloy high strength steel. Specimens were subjected to an in-phase combined bending-torsion loading. The plasma-nitrided specimens exhibited a significantly improved fatigue resistance. The criterion proposed by McDiarmid was found to be the most precise in the fatigue life prediction fo r virgin specimens. On the other hand, the Matake criterion was the most successful fo r nitrided specimens. K eyw o rd s : fatigue life, bending-torsion, nitrided layer, high-strength steel. M otivation o f th e R esearch . M any new stress-based m ultiaxial criteria have been proposed in recent years [1 -4 ]. However, there is still significant lack o f their experimental verification. In order to partially fill this gap, in-phase com bined bending-torsion experim ents w ere perform ed using specim ens made o f a low -a lloy high-strength steel (virgin specim ens). Similar experim ents were carried out on specim ens containing surface nitrided layers (nitrided specim ens). A n extended com parison betw een classical and advanced m ultiaxial criteria as w ell as fatigue life o f virgin and nitrided specim ens was performed. M u ltiax ia l C riteria . M ore than ten classical and advanced m ultiaxial criteria were utilized to predict the fatigue life under com bined bending-torsion. The com plete set o f criteria can be found elsew here [2]. Hereafter, on ly som e o f them w ill be m entioned in more detail. The m ost general form o f fatigue criteria can be g iven as the inequality a f ( C ) + b g ( N ) < f _ i , ( 1) w here a and b parameters are set from tw o uniaxial fatigue lim its (e.g ., the fatigue lim it in the fu lly reversed torsion t _1 and in the fu lly reversed push-pull f_1). The linear com bination o f shear (C) and normal (N ) stresses in Eq. (1) can be also replaced by a quadratic version. I f the load data on the left-hand side (LHS) o f Eq. (1) correspond to an experim entally determ ined fatigue limit, the ideal state o f equality should be achieved. The fatigue index error I represents the degree o f deviation from the ideal equality, I = [(L H S _ R H S)/R H S]-100% . (2) The ideal prediction leads to L H S = RHS, i.e ., I = 0. I f I > 0, the criterion yields conservative results since it predicts the failure o f the specim en (com ponent) under low er loads. Criteria proposed by M cDiarm id, M atake, and Spagnoli can be considered as classical ones. The M cD iarm id criterion can be written as C N^ a , max t — + 1 F “ < , (3)t A, B 2 S u © S. M A JO R , J. PA PU G A , J. H O R N IK O V A , J. POKLUDA, 2008 ISSN 0556-171X. Проблемы прочности, 2008, № 1 73 mailto:ymajor02@stud.fme.vutbr.cz mailto:papuga@pragtic.com mailto:hornikova@fme.vutbr.cz mailto:pokluda@fme.vutbr.cz S. Major, J. Papuga, J. Hornikovâ, and J. Pokluda where S u is the ultimate strength. The subscript a m eans the amplitude and the subscript m ax denotes the m axim um stress value. The shear fatigue strength t A b for case A or case B cracking (parallel to the surface or inwards from the surface, respectively). The relation t a b = t - i is generally fu lfilled for plane bending com bined w ith torsion [5 -6 ]. The Matake criterion can be expressed by the relation K C a, MSSR + ( 2 - K ) N max, MSSR — f - i . (4) In this equation the fatigue lim it ratio k = / - 1/ t - i. The subscript M SSR m eans the critical plane set according to the M axim um Shear Stress Range criterion. A s an exam ple o f the quadratic form, the Spagnoli criterion [7] can be m entioned, ^ C + N max — f - 1. (5) The criteria put forward by Papadopoulos (integral approach) [8 ] and G oncalves et al. [9] are exam ples o f advanced approaches. In the Papadopoulos criterion the input variables (the shear stress and the normal stress) are integrated over all planes, f f f (Ta ((P, ^ I ))2 dX s in ipdtpd<p + ( 3 - 3k p h , max < f _ u (6 ) 8 '̂ <p=0 ip=0 x=0 where Ta is the amplitude o f resolved stress, f , ty, and % are the Euler angles, and o h max is a m axim um value o f the hydrostatic stress. The G oncalves criterion is expressed as where the parameters d t can be determ ined from m inim um and m axim um values o f the transformed deviatoric stress tensor d { = 0.5 ( m a x ( t ) — m in ( t )). E xp erim en ta l P rocedure. The specim ens were m ade o f the high-strength low -alloy steel C SN 41 5340. The basic m echanical properties o f the material are o y = 805 MPa and S u = 930 MPa. One o f the surface treatment m ethods im proving the fatigue life is the deposition o f nitriding layers by a plasm a discharge [10]. The nitriding process parameters are show n in Table 1. The experim ents w ere m ade b y m eans o f the m ultiaxial-test m achine M Z G S-100 at room temperature. The applied loading o f frequency 29 Hz com prised sym m etric (R = — 1) sinusoidal bending and torsion and their in-phase com bination. T a b l e 1 Nitriding Process Parameters Step Temperature Wall n 2/h 2 Compression U , V Pulse Time (°C) (°C) (Pa) ( ̂ s) (h) Refining 510 460 20/2 70 800 100 — Nitriding 515 455 21/7 260 530 120 32 74 ISSN 0556-171X. npoôëeMbi npounocmu, 2008, N9 1 Comparison o f Fatigue Criteria T a b l e 2 The Average Iav and Absolute Average Iabs av Values of Error Indices Criterion Specimens virgin nitrided Indices (%) 1abs, av I av 1 abs,av I av Dang Van 7.35 -3 .0 3 8.45 -0 .3 5 Crossland 7.28 -5 .4 2 8.65 -2 .4 7 Sines 11.85 -11 .2 3 12.32 12.82 McDiarmid, Eq. (3) 7.08 -3 .0 2 8.65 1.72 Findley 7.08 -3 .3 8 8.62 -0 .8 7 Matake, Eq. (4) 7.12 -3 .0 4 8.32 -0 .2 3 Spagnoli, Eq. (5) 10.50 4.33 8.56 3.35 Papadopoulos (integral approach), Eq. (6) 7.36 - 3.04 8.46 -0 .3 5 Papadopoulos (critical plane) 11.08 -6 .3 0 16.56 -6 .7 0 Goncalves et al., Eq. (7) 8.62 4.14 13.92 5.20 600-, 500­ 400­ s 3oo- 3L o ' ' 200 - iOO- 0 ­ 0 Na [MPa] Fig. 1. The constant life diagram (n = 5 • 105 cycles) according to the McDiarmid criterion for virgin and plasma-nitrided specimen. C onclusions. Our results show that the fatigue life o f the nitrided specim ens is significantly higher than that o f the virgin specim ens. The curves are plotted using the M cDiarm id criterion for the number o f cycles n = 5 • 105 and the experim ental data correspond to the fatigue life o f ( 5 ± 2) • 10 5. This conclusion can be made even though a relatively sm all number o f investigated nitrided specim ens w ere tested. The calculated error indices reveal that the M cDiarm id criterion w as the m ost successfu l in the fatigue life prediction for virgin specim en and the Matake criterion w as the m ost successfu l for nitrided ones. Acknowledgments. This research was supported by the Czech Science Foundation under the Project No. GA106/05/0550 and the Ministry o f Education and Youth of the Czech Republic under the Research Plan MSM 0021630518. v irg in s p e c im e n s nitrided specimens - criterion for virgin specimens - criterion for nitrided specimens - r ^ —r 100 200 300 400 500 600 700 800 900 ISSN 0556-171X. n poôëeu u npoHHocmu, 2008, № 1 75 S. Major, J. Papuga, J. Hornikovâ, and J. Pokluda 1. D. F. Socie and G. B. Marquis, Multiaxial Fatigue, Warrendale (2000). 2. J. Papuga, Mapping o f Fatigue Damages, PhD Thesis, Czech Technical University in Prague, Prague (2005). 3. I. V. Papadopoulos, P. Davoli, P. Gorla, et al., Int. J. Fatigue, 19, No. 3, 219-235 (1997). 4. I. V. Papadopoulos, Int. J. Fatigue, 16, 377-384 (1994). 5. D. L. McDiarmid, Fatigue Fract. Eng. Mater. Struct., 14, No. 4, 429-453 (1991). 6 . D. L. McDiarmid, Fatigue Fract. Eng. Mater. Struct., 17, No. 12, 1475-1484 (1994). 7. A. Carpinteri and A. Spagnoli, Int. J. Fatigue, 23, 135-145 (2001). 8 . I. V. Papadopoulos, Fatigue Fract. Eng. Mater. Struct., 21, 269-285 (1998). 9. C. A. Gonçalves, J. A. Araujo, and E. N. Mamiya, Int. J. Fatigue, 27, 177-187 (2005). 10. J. Pokluda, I. Dvorak, S. Major, and H. Horakova, in: W. S. Johnson (Ed.), Fatigue 06, Elsevier (2006). Received 28. 06. 2007 76 ISSN 0556-171X. n poôëeu u npouHocmu, 2008, № 1
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institution Digital Library of Periodicals of National Academy of Sciences of Ukraine
issn 0556-171X
language English
last_indexed 2025-11-30T11:22:58Z
publishDate 2008
publisher Інститут проблем міцності ім. Г.С. Писаренко НАН України
record_format dspace
spelling Major, S.
Papuga, J.
Hornikova, J.
Pokluda, J.
2013-08-19T19:04:39Z
2013-08-19T19:04:39Z
2008
Comparison of fatigue criteria for combined bending-torsion loading of nitrided and virgin specimens / S. Major, J. Papuga, J. Hornikova, J. Pokluda // Проблемы прочности. — 2008. — № 1. — С. 73-76. — Бібліогр.: 10 назв. — англ.
0556-171X
https://nasplib.isofts.kiev.ua/handle/123456789/48456
539. 4
This work deals with fatigue life of plasma-nitrided and virgin specimens made of a low-alloy high strength steel. Specimens were subjected to an in-phase combined bending-torsion loading. The plasma-nitrided specimens exhibited a significantly improved fatigue resistance. The criterion proposed by McDiarmid was found to be the most precise in the fatigue life prediction fo r virgin specimens. On the other hand, the Matake criterion was the most successful fo r nitrided specimens.
Исследована усталостная долговечность азотированных в плазме образцов и исходных образцов из низколегированной высокопрочной стали. Испытания образцов проводились при синфазном совмещенном изгибе с кручением. Показано, что азотированные в плазме образцы обладают более высокой усталостной стойкостью. Установлено, что для образцов в исходном состоянии наибольшая точность прогнозирования усталостной долговечности обеспечивается при использовании критерия, предложенного Мак-Диармидом. С другой стороны, для азотированных образцов наиболее подходящим оказался критерий Матаке.
This research was supported by the Czech Science Foundation under the Project No. GA106/05/0550 and the Ministry of Education and Youth of the Czech Republic under the Research Plan MSM 0021630518.
en
Інститут проблем міцності ім. Г.С. Писаренко НАН України
Проблемы прочности
Научно-технический раздел
Comparison of fatigue criteria for combined bending-torsion loading of nitrided and virgin specimens
Сравнение критериев усталости при совместном изгибе и кручении для азотированных образцов и образцов в исходном состоянии
Article
published earlier
spellingShingle Comparison of fatigue criteria for combined bending-torsion loading of nitrided and virgin specimens
Major, S.
Papuga, J.
Hornikova, J.
Pokluda, J.
Научно-технический раздел
title Comparison of fatigue criteria for combined bending-torsion loading of nitrided and virgin specimens
title_alt Сравнение критериев усталости при совместном изгибе и кручении для азотированных образцов и образцов в исходном состоянии
title_full Comparison of fatigue criteria for combined bending-torsion loading of nitrided and virgin specimens
title_fullStr Comparison of fatigue criteria for combined bending-torsion loading of nitrided and virgin specimens
title_full_unstemmed Comparison of fatigue criteria for combined bending-torsion loading of nitrided and virgin specimens
title_short Comparison of fatigue criteria for combined bending-torsion loading of nitrided and virgin specimens
title_sort comparison of fatigue criteria for combined bending-torsion loading of nitrided and virgin specimens
topic Научно-технический раздел
topic_facet Научно-технический раздел
url https://nasplib.isofts.kiev.ua/handle/123456789/48456
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