Cyclic cracking resistance of brittle materials in compressive loading

Fatigue behavior of brittle materials under compression is considered. The findings should be taken into account in the failure probability assessment of components made of materials with limited
 plasticity, which are used in various stress states. Исследованы закономерности усталостного ра...

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Published in:Проблемы прочности
Date:2009
Main Author: Lanin, A.G.
Format: Article
Language:English
Published: Інститут проблем міцності ім. Г.С. Писаренко НАН України 2009
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Online Access:https://nasplib.isofts.kiev.ua/handle/123456789/48472
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Cite this:Cyclic cracking resistance of brittle materials in compressive loading / A.G. Lanin // Проблемы прочности. — 2009. — № 1. — С. 83-87. — Бібліогр.: 5 назв. — англ.

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Digital Library of Periodicals of National Academy of Sciences of Ukraine
_version_ 1860122446983593984
author Lanin, A.G.
author_facet Lanin, A.G.
citation_txt Cyclic cracking resistance of brittle materials in compressive loading / A.G. Lanin // Проблемы прочности. — 2009. — № 1. — С. 83-87. — Бібліогр.: 5 назв. — англ.
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container_title Проблемы прочности
description Fatigue behavior of brittle materials under compression is considered. The findings should be taken into account in the failure probability assessment of components made of materials with limited
 plasticity, which are used in various stress states. Исследованы закономерности усталостного разрушения хрупких материалов в условиях циклического сжатия. Показано, что полу­ченные результаты следует учитывать при оценке вероятности разрушения конструк­ционных элементов из материалов с огра­ниченным ресурсом пластичности при раз­личных напряженных состояниях.
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fulltext UDC 539.4 Cyclic Cracking Resistance of Brittle Materials in Compressive Loading A. G. L an in Scientific Institute “Luch,” Podolsk, Russia Fatigue behavior o f brittle materials under compression is considered. The findings should be taken into account in the failure probability assessment o f components made o f materials with limited plasticity, which are used in various stress states. K e y w o r d s : brittle material, compressive loading, fatigue behavior, cyclic cracking resistance. Fatigue o f brittle materials (interstitial phases, oxides, intermetallic compounds, graphite, etc.) produced m ainly by powder m etallurgy methods, has been examined far less extensively than that o f metals. The absence o f m acro­ plastic deformation in powder metallurgy materials in a wide tem perature range (in m any cases, up to 0.5-0.8 o f the m elting point [1-3]) limits the extent of manifestation o f fatigue processes and stresses in the vicinity o f the static strength [2]. In some experiments [3], the fatigue effect was not recorded at all (specimens o f brittle materials either failed in the first load cycle or did not fail at all over a given test time); therefore, it appears that m echanical fatigue does not take place, and this impression is enhanced by the fact that in some materials (aluminum oxide [1], silicon nitride) fatigue failure is associated with stress corrosion. A t the same time, comparative tests on brittle m aterials under long-term static and cyclic loading, including tests in a highly corrosive atmosphere, e.g., tests on alumina, have revealed inherent fatigue processes caused by cyclic loading. It is evident that the process o f fatigue failure o f brittle m aterials results from the phenom enon o f inelastic and highly localized deformation [2 ], and the intensity o f this deformation governs the m icrocrack growth rate in the material. In the m ajority o f cases, the data on the crack growth rate in brittle materials were obtained in long-term loading o f specimens o f double cantilever type [2 ]. These data are represented in the form o f a kinetic fatigue failure diagram in the coordinates o f crack growth rate vs. stress intensity factor (SIF). The reports on fatigue behavior under other types o f loading, e.g., under compressive loading which is encountered m ost often in structures made o f pow der metallurgy materials, are few in number. The procedure o f constructing a kinetic fatigue failure diagram (KFFD) is based on the m ethod o f determ ination o f cracking resistance in uniaxial com pressive loading, which is described in detail in [4]. The experimental data obtained in testing organic silicate glass, graphite, and zirconium carbide show that compression fracture is o f kinetic nature [5]. The tests were conducted on flat specimens m easuring 20 X 30 X 4 mm with a central straight initial crack o f length 2L (2L = 2 -3 mm), positioned at an angle to the compressive loading axis at a distance d from each other. The growth and interaction o f cracks in brittle solids under compressive stress state are shown © A. G. LANIN, 2009 ISSN 0556-171X. Проблемы прочности, 2009, № 1 83 A. G. Lanin (Fig. 1). From the fracture mechanics standpoint, this process consists o f three conventional stages occurring successively with increasing compressive load. The first stage is represented by the equilibrium propagation o f single cracks that initiate at defects in the m aterial and do not interact with one another. The crack starts at a critical stress coefficient depending on its initial length and orientation. It follows a curvilinear trajectory approaching asymptotically the compressive loading axis. The m inim um stress o required for the propagation o f the most unfavorably oriented defects (at an angle o f 30-45° to the compressive loading axis) is 2 .5-4 times higher than the stress o t for loading o f an initial crack perpendicular to the tensile loading axis. Subsequent damage accumulation is associated w ith the development o f a system o f interacting cracks, where the paired or multiple interactions between adjacent cracks (the intensity o f these interactions increasing continuously) m ay lead to a qualitative change in the nature o f their propagation, i.e., from equilibrium to unstable when the relative distance X = d /2 L decreases to a critical value. The final stage o f fracture becomes possible during the increased loading after certain multiple interactions o f the cracks evolved in equilibrium, and at increased driving stress intensity with highly unstable crack growth. The load corresponding to fragmentation o f the solid material is several times greater than the load at w hich the first macrocracks started to develop. o?/ 15 10 5 0 n.:.' n..'f) n.y.' :.() i/ l Fig. 1. Fracture diagrams for a system of parallel cracks: (1) X =«>; (2) X = 3; (3) X = 2 (solid lines 3 = 30°, dashed lines j3 = 45°). Figure 2 shows schematically the sequence o f tests perform ed in air at 20° C and the variation o f crack growth conditions in a specimen under cyclic deformation. The specimen w ith an initial notch l о was statically loaded to a stress triggering the crack propagation from the notch tip. A t that instant, the SIF reached the critical value K lc and, consequently, the crack “jum ped” and then stopped as a result o f SIF decreasing to K la which characterizes the crack inhibition condition in single-cycle loading. Subsequently, the specimen was subjected to cyclic deformation w ith a constant stress amplitude о co at a stress ratio equal to zero and w ith a frequency o f approximately 0.1 Hz. This was accompanied by the fatigue crack growth with the rate slowing down due to the 84 ISSN 0556-171X. Проблемы прочности, 2009, N 1 Cyclic Cracking Resistance o f Brittle Materials reduction o f the SIF amplitude. For a non-zero cycle, the SIF amplitude was equal to the m aximum SIF value o f the cycle, i.e., AK i = K imax = K i. _3 W hen the fatigue crack growth rate reached approximately 10 mm/cycles (the condition o f the acceptable test time), the testing at the stress amplitude o co was interrupted and the specimen with the fatigue crack length l was statically loaded to a stress o ci whereby the SIF again reached K ic and the crack that had completed the “jum p” was arrested. Further cyclic deformation was carried out in the same m anner w ith the stress amplitude o ci, and so on. Fig. 2. Sequence of tests and variation of the crack growth conditions during cyclic loading with uniaxial compression. To determine the SIF amplitude K i = Y f (o ) 4 l ,the K -calibration o f the Y ( l ) function for each specimen was represented by a dashed line (the dashed line in Fig. 2) in the fracture diagram in the o-vs.-l/lo coordinates. The inflection points o f this line correspond to the experimentally determined critical stresses o ci and crack length l t in the specimen under static loading. Instead o f the absolute value o f K i, we determined the ratio K i / K Ic ( l iJ-). The functional relationship between the crack growth rate and the SIF amplitude was set to be d l / d N = a ( K l / K Ic) n , where a and n are the phenom enological parameters determined by the present method. Then, the equation was brought to the form ln ( d l / d N ) = l n a + n ln(K I / K Ic). Analysis o f test results in the high-amplitude region shows that the log(d l / d N )- vs.-log(K i / K i c ) functions exhibit a sharp inflection o f K i similar to K i c and approximating the arithmetic m ean value o f K Ia . It is therefore useful to split the high-amplitude region o f KFFD into two stages: (i) intensified crack growth at K I < K Ia , and (ii) cyclic final fracture at K i > K ia .The parameters n and a for these two stages o f the high-amplitude region, w hich are determined during the processing o f experimental data, differ greatly. ISSN 0556-171X. npoôëeMbi npounocmu, 2009, N 1 85 A. G. Lanin A t the stage o f cyclic final fracture, the value o f param eter n for all the materials, except for beryllium, is very high (up to 90) in comparison with n = 1-11 for metals [10]. In fact, in the double logarithmic coordinates this section o f KFFD degenerates into a vertical straight line: w ith increasing K i the crack growth rate rapidly increases to a limiting value at K i = K lc .A t the stage o f intensified crack growth, the value o f n for all the materials, with the exception o f alumina, steeply decreases and does not exceed 9.5. The param eter a in transition from the stage o f cyclic final fracture to the stage o f intensified crack growth decreases as well. Thus, the parameters n and a greatly depend on the SIF amplitude. A special feature o f fatigue failure o f ceramic m aterials is that their high defectiveness and structural heterogeneity together with the limited capacity for local stress relaxation result in noticeable time and geometrical nonuniform ity of crack propagation. The crack grows by jum ps due to processes o f microplastic deformation after a specific num ber o f cycles, which depends on K I . The fact that the KFFD o f ceramic materials contains the stage o f cyclic final fracture characterized by the high value o f param eter n causes the fatigue crack growth rate in the m edium-amplitude region to extremely slow down (at K l / K lc = 0.5 it is no higher than 2 - 1 0 6 m m /cycles), Fig. 3, and be difficult to record experim entally even for the fairly ductile beryllium. log(d//d N ), mm/cycles Fig. 3. Kinetic fatigue failure diagrams of structural materials for K i / K ic > 0.6: (1) ZrC; (2, 10) Be; (5) A12O3; (4) GMR graphite; (5) ARV graphite; (6) ZrC + C; (7) aluminum 2024-T6; (8) steel 310; (9) steel 301; (11) graphite. The quantitative agreement between the present findings and the data obtained on the W OL-type specimens and double cantilever beam indicates that the fracture mechanisms under compression, tension, and bending conditions are similar in nature. However, the crack propagation kinetics in cyclic compressive 86 ISSN 0556-171X. npo6n.eMH npounocmu, 2009, N 1 Cyclic Cracking Resistance o f Brittle Materials loading have a num ber o f special features attributable m ainly to the fact that the value o f K i decreases with increasing crack length. Consequently, the stress variation rate becomes comparable to the low rate o f relaxation o f local stresses; the probability o f local deformation occurring and accumulating in the defective volume o f a m aterial increases, thus ensuring the equilibrium subcritical (K i < K ic ) crack growth. The resultant residual tensile stresses during unloading add up with the stresses resulting from the applied load, and in subsequent loading cycles these residual stresses m ay also support subcritical crack growth. I f d K 1 1 d l > 0 , the stress relaxation rate is considerably lower than the stress growth rate and the fatigue effect m ay not take place. The results should be taken into account during the assessment o f failure probability for components m ade o f materials w ith lim ited plasticity, w hich are used in various stress states. i t is evident that the m ethod o f cyclic compressive loading makes it possible to determine more accurately the relationships governing the fatigue failure o f low-ductility materials in the case o f changes o f the structural parameters and chemical composition. 1. R. A. Andrievskii, A. G. Lanin, and G. A. Rymashevsky, S tre n g th o f R e fr a c to r y C o m p o u n d s [in Russian], M etallurgiya, M oscow (1974). 2. A. G. Lanin, S tre n g th a n d T h e rm a l S tr e s s R e s is ta n c e o f S tr u c tu r a l C e ra m ic [in Russian], M oscow State Engineering Physics Institute, M oscow (1998). 3. A. G. Lanin and I. I. Fedik, T h e rm a l S tr e s s R e s is ta n c e o f M a te r ia ls [in Russian], Podolsk (2005). 4. A. G. Lanin, V. A. Sokolov, and N. A. Bochkov, “Determ ination o f crack resistance o f brittle m aterials,” S tre n g th M a te r . , 16, No. 2, 161-165 (1984). 5. A. G. Lanin, N. A. Bochkov, V. S. Egorov, and B. A. Sokolov, “Brittle fracture o f materials in compression,” Ib id , 17, No. 9, 1274-1281 (1986). Received 11. 06. 2008 ISSN 0556-171X. npoöneMbi npoHHocmu, 2009, № 1 87
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institution Digital Library of Periodicals of National Academy of Sciences of Ukraine
issn 0556-171X
language English
last_indexed 2025-12-07T17:39:46Z
publishDate 2009
publisher Інститут проблем міцності ім. Г.С. Писаренко НАН України
record_format dspace
spelling Lanin, A.G.
2013-08-20T04:02:29Z
2013-08-20T04:02:29Z
2009
Cyclic cracking resistance of brittle materials in compressive loading / A.G. Lanin // Проблемы прочности. — 2009. — № 1. — С. 83-87. — Бібліогр.: 5 назв. — англ.
0556-171X
https://nasplib.isofts.kiev.ua/handle/123456789/48472
539.4
Fatigue behavior of brittle materials under compression is considered. The findings should be taken into account in the failure probability assessment of components made of materials with limited&#xd; plasticity, which are used in various stress states.
Исследованы закономерности усталостного разрушения хрупких материалов в условиях циклического сжатия. Показано, что полу­ченные результаты следует учитывать при оценке вероятности разрушения конструк­ционных элементов из материалов с огра­ниченным ресурсом пластичности при раз­личных напряженных состояниях.
en
Інститут проблем міцності ім. Г.С. Писаренко НАН України
Проблемы прочности
Научно-технический раздел
Cyclic cracking resistance of brittle materials in compressive loading
Циклическая трещиностойкость хрупких материалов при нагружении сжатием
Article
published earlier
spellingShingle Cyclic cracking resistance of brittle materials in compressive loading
Lanin, A.G.
Научно-технический раздел
title Cyclic cracking resistance of brittle materials in compressive loading
title_alt Циклическая трещиностойкость хрупких материалов при нагружении сжатием
title_full Cyclic cracking resistance of brittle materials in compressive loading
title_fullStr Cyclic cracking resistance of brittle materials in compressive loading
title_full_unstemmed Cyclic cracking resistance of brittle materials in compressive loading
title_short Cyclic cracking resistance of brittle materials in compressive loading
title_sort cyclic cracking resistance of brittle materials in compressive loading
topic Научно-технический раздел
topic_facet Научно-технический раздел
url https://nasplib.isofts.kiev.ua/handle/123456789/48472
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