Formation of a layered structure of a metal strengthening zone under irradiation with the pulsed high-current electron beam

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Veröffentlicht in:Вопросы атомной науки и техники
Datum:2001
1. Verfasser: Kolyada, Yu.E.
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Sprache:English
Veröffentlicht: Національний науковий центр «Харківський фізико-технічний інститут» НАН України 2001
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Zitieren:Formation of a layered structure of a metal strengthening zone under irradiation with the pulsed high-current electron beam / Yu.E. Kolyada // Вопросы атомной науки и техники. — 2001. — № 3. — С. 184-186. — Бібліогр.: 10 назв. — англ.

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spelling Kolyada, Yu.E.
2015-03-30T08:29:50Z
2015-03-30T08:29:50Z
2001
Formation of a layered structure of a metal strengthening zone under irradiation with the pulsed high-current electron beam / Yu.E. Kolyada // Вопросы атомной науки и техники. — 2001. — № 3. — С. 184-186. — Бібліогр.: 10 назв. — англ.
1562-6016
PACS nambers: 29.17.+w
https://nasplib.isofts.kiev.ua/handle/123456789/79268
The author thanks Ermolenko B.F. and Senderovich G.A. for the help in carrying out the experiments, Pogrebnoy N.A. for conducting the metallographic examinations, Ilyinsky A.I. and Fedun V.I. for arguing the results.
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Національний науковий центр «Харківський фізико-технічний інститут» НАН України
Вопросы атомной науки и техники
Formation of a layered structure of a metal strengthening zone under irradiation with the pulsed high-current electron beam
Образование слоистой структуры упрочнённой зоны металла при облучении импульсным сильноточным электронным пучком
Article
published earlier
institution Digital Library of Periodicals of National Academy of Sciences of Ukraine
collection DSpace DC
title Formation of a layered structure of a metal strengthening zone under irradiation with the pulsed high-current electron beam
spellingShingle Formation of a layered structure of a metal strengthening zone under irradiation with the pulsed high-current electron beam
Kolyada, Yu.E.
title_short Formation of a layered structure of a metal strengthening zone under irradiation with the pulsed high-current electron beam
title_full Formation of a layered structure of a metal strengthening zone under irradiation with the pulsed high-current electron beam
title_fullStr Formation of a layered structure of a metal strengthening zone under irradiation with the pulsed high-current electron beam
title_full_unstemmed Formation of a layered structure of a metal strengthening zone under irradiation with the pulsed high-current electron beam
title_sort formation of a layered structure of a metal strengthening zone under irradiation with the pulsed high-current electron beam
author Kolyada, Yu.E.
author_facet Kolyada, Yu.E.
publishDate 2001
language English
container_title Вопросы атомной науки и техники
publisher Національний науковий центр «Харківський фізико-технічний інститут» НАН України
format Article
title_alt Образование слоистой структуры упрочнённой зоны металла при облучении импульсным сильноточным электронным пучком
issn 1562-6016
url https://nasplib.isofts.kiev.ua/handle/123456789/79268
citation_txt Formation of a layered structure of a metal strengthening zone under irradiation with the pulsed high-current electron beam / Yu.E. Kolyada // Вопросы атомной науки и техники. — 2001. — № 3. — С. 184-186. — Бібліогр.: 10 назв. — англ.
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first_indexed 2025-11-25T03:53:19Z
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fulltext FORMATION OF A LAYERED STRUCTURE OF A METAL STRENGTHENING ZONE UNDER IRRADIATION WITH THE PULSED HIGH-CURRENT ELECTRON BEAM Yu.E. Kolyada Priasovsky State Technical University Mariupol, Ukraine PACS numbers: 29.17.+w Use of pulsed high-current beams of charged parti- cles finds wide application for hardening the surface of metals and alloys [1, 2]. Modification of surface properties of metals and al- loys by concentrated streams of energy, and electron beams, in particular, is stipulated by the following mechanism. As a result of their interaction with a pro- cessed material there is a flash heat (up to a melting temperature and higher) of the surface stratum with sub- sequent cooling at enough high velocity (106-107 K/c), that as a rule, results in essential changes of the struc- ture and properties as compared to the initial state. As a result of a temper the martensite with fine-dispersed grains is formed from a liquid phase of the metal on a surface. The microhardness of the formed stratum in comparison with a starting material is incremented in several times. Thus its operational performances raise: a wear hardness, a corrosion stability etc. In spite of the fact that the given technologies are widely put into practice, the physics of formation of the modified surface stratum of a material under activity of high-current electron beams is insufficiently investigat- ed. Periodic character of the strengthened stratum deep into a sample (change of a microhardness and structure of a material) [1, 3, 4] in some cases is observed. In the given paper results of experimental research on interaction of pulsed electron beams in a wide range of energies (from 50 to 500 keV) with iron-based alloys are presented. Requirements for layered structure for- mation in the strengthened metal band are studied. As radiants of electron beams used were the follow- ing systems. The low-energy high-current beam was shaped in a direct discharge through gases at a low pres- sure with a cold cathode. Similar systems are described in [5]. Parameters of the beam produced are: current up to 5.103 А, energy 30-50 keV, pulse length ~ 2 μs. The diameter of a beam does not exceed 2 cm. For deriving the high-energy beam the accelerator of a direct action with a cold cathode was used, its detailed schematic lay- out is given in [6]. Parameters of a used beam are: ener- gy - up to 500 keV, current - up to 10 kА, pulse length 10-15 μs, diameter of a beem - up to 10 cм. Samples of carbon steel in the annealed state and of alloyed steel in a tempered condition were exposed to irradiation. Di- mensions of samples were 10×10×55 mm. In Fig. 1 (1-3) the photos of the cross metallographic samples are submitted to alloyed steel, undergone single irradiation with a high-energy beam of the 300 keV en- ergy. Photos are obtained at the coefficient of magnifi- cation 200. In photos 2 and 3 the layered structure fol- lowing the surface white stratum is distinctly visible. It is necessary to note, that a spatial period of stratums about depth of a white stratum (~10 microns) is ob- tained as a result of melting and subsequent prompt cooling. 1 2 3 Fig. 1. Cross-sections of metallographic samples of alloyed steel, undergone to single irradiation with a high-energy beam of 300 keV energy. Periodic character of the strengthened stratum is evi- denced also with a microhardness testing deep into a sample, carried out by the Vickers method. The depen- dence mentioned is shown in Fig. 2. 0 1000 2000 3000 4000 5000 6000 7000 8000 0 20 40 60 80 100 mkm МPа Fig. 2. Distribution of a microhardness of the strength- ened stratum deep into a sample. In a photo presented in Fig. 1 (1) a layered structure, practically, is not observed. The given mode of irradia- tion differs from previous - 2 and 3 thus in the given ex- perience the requirement of an ablation is not fulfilled. When an ablation develops there is the intensive transpi- ration of a target that results in an additional impulse of pressure. This appearance takes place, if the energy flux ВОПРОСЫ АТОМНОЙ НАУКИ И ТЕХНИКИ. 2001. №3. Серия: Ядерно-физические исследования (38), с. 184-186. 184 density exceeds the critical quantity q which is deter- mined from relations [7]: Tkq χ πτ 2 = , 2/1)(χ τδ < < , (1) Tkq χ δτ = , 2/1)(χ τδ > > , where χ and k are the coefficients of temperature and heat conductivity, respectively, RT λ1.0≥ - temper- ature relevant to a kickoff of intensive transpiration. λ - molar latent heat of vaporization, R - universal gas constant, δ - depth of losses of energy particles of a beam. For alloys of iron it is possible to accept Kм Wk .60= , Т equals approximately to the temper- ature of sublimation. For estimation of depth of losses (cm) it is possible to use the known formula [8] down to the energy of a beam 3.103 keV: 2/3510 U−=ρ δ . (2) Here ρ - density in g/cm3, U - accelerating voltage in kV. In requirements of experience the case is imple- mented, i.e. for parameters of a beam (energy ~ 300 keV, a current ~ 8 kА, a pulse length ~ 10 sµ ) it is necessary to use the inferior expression of relations (1). Quantity q appears equal to ~ 1-2 .107 W/sm2. The used beam can transfer a stream of a power from 107 up to 8.108 W/cm2. In the given accelerator to control a stream of power in so wide range of values appeared possible due to magnetic squeezing of the aperture of the beam secti. The mode implemented during irradiation of a sample, presented in the photo of Fig.1 (1), is obtained in case of the beam diameter above 10 cm. Thus, the stream of power on a metal surface was below 107 W/cm2. The cause of a layered structure formation in case of Fig. 1 (2, 3), most likely, is shaping an intensive stand- ing ultrasonic wave in thickness of a sample (thickness was 1 cm). Really, it is possible, by reaching the consid- erable pressures up to 109 Pa and higher [7] in case of ablation development, to observe beam interaction with a surface of metal in the surface white stratum (a white stratum in the photos presented). It is also confirmed in [9] and in a number of other papers. In the sample thick- ness under action of an intensive ultrasonic field of a standing wave there is a mechanical hardening of metal which is especially exhibited only in heat areas, since in a cold part of a sample the yield strength of the given al- loy is higher than possible accessible quantities of pres- sure for the given beam parameters. The yield strength for a cold metal is 1.2-2.8.109 Pa. As is known, the yield strength decreases with temperature increasing. Frequency and length of a standing wave, obviously, determine thickness of the fused stratum. It is the res- onator which is excited by a particle beam at a natural frequency l ncf n 2 = , (3), where n - the number of harmonics, c - sound velocity , l - cross size of the resonator (thickness of the fused stratum). It is equal to requirements of experience of 10 microns. In this case the normal oscillations are raised in the resonator [10], and the same oscillations are raised also in the remaining sample thickness due to the ultrasonic connection. For a first harmonic the frequen- cy can be equal to ~2.108 Hz that is a hypersonic range. An attempt was undertaken to register these oscilla- tions. For this purpose the ultrasonic waveguide - an iron core of a diameter 0.5 cm and length 0.5 m which fulfilled a role of a line of an acoustic delay, was fas- tened to the end face of a sample. The lag line was nec- essary for a time outcome under the relation to time of beam-target interaction. During the impulse of beam- target interaction it is inconvenient to carry out the indi- cated measuring in connection with a high level of nois- es. The wave train of the registered ultrasonic oscilla- tions is shown in Fig. 3. The reference frequency of high-frequency oscillations will be as much as 200 МHz. Oscillations are aperiodic. Aperiodicity may be stipulated, as signal attenuation in the used wave- guide, and in the sample. Fig. 3. Wave train of the registered ultrasonic oscilla- tions With the purpose of checking out the guess that the melting stratum is a ultrasonic system in which elastic oscillations are raised initially with the subsequent dis- tribution to thickness of a sample original, experiments with a low-energy (~ 50 keV) beam were carried out. The results of the experiment with carbon steel are giv- en by a number of photos in Fig. 4 (1,2). The photo 4 (1) was obtained at coefficient of magnification 200, and 4 (2) - 450. 1 2 Fig. 4. Cross-sections of metallographic samples of carbon steel, undergone to single irradiation with a beam of 50 keV energy. 185 The thickness of a white stratum (the fused metal) is about a micron that coincides with a period of a layered structure which is distinctly visible in both photos. The periodic structure is observed only in a depth 5-7 mi- crons. It is explained by that the depth of penetration of heat h during existence of elastic oscillations (this time is equal to a pulse duration of a beam τ ~2 sµ ) is de- termined by the heat conductivity of a material 2/1)(~ χ τh , (4) The depth of the strengthened stratum is about 40- 60 mµ . Examinations showed the dependence of the microhardness of a sample on the depth (in the paper this dependence is not given). Thus, the experiments performed allow to get the more complete notion about the mechanism of intense pulsed electron beam interaction with metals and alloys. If the stream of power beam does not cause an ap- pearance of an ablation, the surface thermal hardening of the metal takes place due to heating (up to a melting temperature and higher) and subsequent cooling at a rather high rate (106-107К/с), resulting in essential change of the structure and properties as compared to the initial state. As a result of a temper the martensite with fine-dispersed grains is formed from a liquid phase of metal on a surface. The microhardness of the formed stratum in comparison with a starting material increases in several times. This is described in details, for exam- ple, in [1, 2]. If the energy flux density of a beam exceeds some critical value there is an appearance of an ablation that leads to the intensive transpiration of a target and to the additional impulse of pressure [7]. As the experiments performed showed, in the fused blanket the normal os- cillations at one of the natural frequencies are raised. Due to the ultrasonic communication oscillations are spread deep into the sample in which the standing wave appears. Its length is determined by the depth of the fused blanket. Time of existence of oscillations, obvi- ously, is determined by the beam pulse. Therefore as a result of joint action of a temperature field and a ultra- sonic standing wave in the sample there is an appear- ance of a mechanical hardening. The depth joint action of these factors is determined by the depth penetration of heat during beam pulse. The appearance of a mechan- ical hardening under action of the excited ultrasonic wave takes place only in enough heated areas. Therefore in deep stratums it is not exhibited. After extinction of a beam action ultrasonic oscillations damp, distribution of a temperature field is prolonged on a greater depth, re- sulting in deep hardening of a metal sample that is more common for the accepted model. However formation of a layered structure thus does not happen. The author thanks Ermolenko B.F. and Senderovich G.A. for the help in carrying out the exper- iments, Pogrebnoy N.A. for conducting the metallo- graphic examinations, Ilyinsky A.I. and Fedun V.I. for arguing the results. REFERENCES 1 A.N.Didenko, A.E.Ligachyov, I.B.Kurakin. Charged particle beam action on a surface of met- als and alloys. Moscow: Energoatomizdat, 1987, 184 p. (in Russian). 2 N.N.Rykalin, А.N.Uglov, I.V.Zuev, A.N.Kokora. Laser and beam handling material. Moscow: Mashinostroenie, 1985, 496 p. (in Russian). 3 V.V.Itin, B.A.Koval' et al. The face hardening of alloys on the basis of iron an intensive pulsed elec- tron beam // Proc. of the 5th USSR Symposium on High-Current Electronics. Tomsk, 1984. v. 2, p. 141-143 (in Russian). 4 P.L.Gruzin, V.Yu.Fomichyov et al. Shaping of the strengthened bands in iron under activity of a pulsed beams of electrons // Proc. of the 5th USSR Symposium on High-Current Electronics, Tomsk, 1984. v. 2, p. 150-151 (in Russian). 5 E.I.Lutsenko, N.D.Sereda, L.M.Kontsevoy. Investi- gation of dynamics of electron beam formation in Z-charge // Zhurnal Ehksperimentalnoy i Teo- reticheskoy Fiziki. 1974, v. 67, # 3, p. 979-989 (in Russian). 6 Yu.E.Kolyada. High-current diode intended for work in open air // Proceedings of the 18th Interna- tional Symposium on Discharges and Electrical In- sulation in Vacuum, Eindhoven, the Netherlands, August 17-21, 1998, v. 2, p. 696-699. 7 V.I.Golota, V.I.Karas. About the mechanism of ex- citation of elastic oscillations in substance by charged particle beams // Ukrainskiy Fizicheskiy Zhurnal. 1985, v. 30, # 7, p. 1083-1097 (in Ukraini- an). 8 V.F.Kovalenko. About calculation of a depth of electron penetration // Electronnaya Technika. Seriya 1: Electronika SVCH. 1972, # 1, p. 3-11 (in Russian). 9 B.A.Demidov, M.V.Ivkin et al. Dynamics of a dis- persion of the anode metal papers irradiated with high-current REB // Zhurnal Technicheskoy Fiziki. 1984, v. 5, # 1, p. 155-161 (in Russian). 10 G.S.Gorelik. Oscillations and waves. Moscow: Go- sudarstvennoe izdanie fiziko-matematicheskoy lit- eratury, 2 Edition, 1959. 358 p. (in Russian).