Overview of materials and coatings emission coefficient control methods

The emissivity of a coating and materials determines the intensity of radiation heat exchange on the surface of the object under study. Therefore experimental determination is important to ensure the necessary thermal protection characteristics of structures. The article considers methods of emissiv...

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Дата:2022
Автори: Dekusha, Oleg, Kovtun , Svitlana, Burova , Zinaida
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Мова:Англійська
Опубліковано: General Energy Institute of the National Academy of Sciences of Ukraine 2022
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System Research in Energy
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author Dekusha, Oleg
Kovtun , Svitlana
Burova , Zinaida
author_facet Dekusha, Oleg
Kovtun , Svitlana
Burova , Zinaida
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author_sort Dekusha, Oleg
baseUrl_str https://systemre.org/index.php/journal/oai
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datestamp_date 2026-07-18T12:57:43Z
description The emissivity of a coating and materials determines the intensity of radiation heat exchange on the surface of the object under study. Therefore experimental determination is important to ensure the necessary thermal protection characteristics of structures. The article considers methods of emissivity control, which are currently regulated by the main standards ASTM E408-13, ISO 9050:2003, C835-06, C1371-15. The methods of experimental determination of the emissivity can be divided into two large groups: optical and thermal. Spectrometric is the most widespread optical method. The technique of spectrometric research in determining the curve of specular reflection, measured in a wide range of wavelengths at an angle of incidence of the radiation close to normal. Based on the obtained results, the average value of the normal and hemispherical emissivity of the surface is calculated. Among the thermal methods of experimental determination of the emissivity the following have become widespread: radiation, calorimetric, regular mode method, and the method of continuous heating at a constant rate. The stationary systems with a wide range of research temperatures and portable express devices for control at temperatures close to room temperature are used to measure the emissivity. In stationary systems for measuring the emissivity, which apply thermal methods, heat fluxes between the object under investigation and some emitter, as well as the temperature of the structure elements, are usually determined. But these methods cannot be used in the control of products. Therefore, it is promising to develop a method for measuring the emissivity which will non-destructive and in same do not require additional standard samples for comparations.
doi_str_mv 10.15407/srenergy2022.02.053
first_indexed 2026-03-24T02:02:23Z
format Article
fulltext 53 Overview of materials and coatings emission coefficient control methods ISSN 2786-7102 (Online). System Research in Energy. 2022. 2(71) 1. Introduction The issue of measuring the emissivity is rele- vant for many spheres of the national economy. It is known that about 40% of all extracted organic fuel is spent on heating residential and industrial buildings [1]. At the same time, more than 60% of thermal energy losses occur through the enclosing structures, which are determined by the conditions of heat exchange with the surrounding environment. The emissivity of a coating or material largely de- termines the intensity of radiation heat exchange on the surface of the object under study, therefore its experimental determination is important to en- sure the necessary thermal protection characteris- tics of structures. The problem of creating advanced heat-saving technologies and materials with a given emission coeffi cient and means of measuring this parameter is relevant all over the world. When creating modern energy-effi cient windows and double-glazed windows low-emission glass is used. Which ensures a decrease in the radiation com- ponent of heat exchange and accordingly an increase in heat transfer resistance compared to ordinary trans- lucent structures. For space vehicles on the contrary the shell should contribute to the dispersion in space of the heat released in the on-board equipment, but have a low coeffi cient of absorption of solar radiation. When implementing technology for the production of energy-effi cient glass and shells for space vehicles, as well as for determining the characteristics of products surfaces it is relevant to carry out express control of the emissivity [2–6]. Known modern methods of determining the emis- sivity use either complex and expensive spectro- metric equipment, or calorimetric methods which in order to reduce the convective component of heat exchange involve vacuuming the chamber with the samples under study. For the most part devices for ex- ISSN 2786-7102 (Online). System Research in Energy. 2022. 2(71): 53–63 https://doi.org/10.15407/srenergy2022.02.053 UDC 536.629.7:536.2:536.6 Oleg Dekusha1*, PhD (Engin.), Senior Researcher, https://orcid.org/0000-0003-3836-0485 Svitlana Kovtun, Dr. Sci. (Engin.), Senior Researcher, https://orcid.org/0000-0002-6596-3460 Zinaida Burova2, PhD (Engin.), Associate Professor, https://orcid.org/0000-0002-4712-6298 1General Energy Institute of NAS of Ukraine, 172, Antonovycha Str., 03150, Kyiv, Ukraine; e-mail: info@ienergy.kiev.ua 2National University of Life and Environmental Sciences of Ukraine; 15, Heroyiv Oborony Str., 03041, Kyiv, Ukraine e-mail: rectorat@nubip.edu.ua * Corresponding author: olds@ukr.net OVERVIEW OF MATERIALS AND COATINGS EMISSION COEFFICIENT CONTROL METHODS Abstract. The emissivity of a coating and materials determines the intensity of radiation heat exchange on the surface of the object under study. Therefore experimental determination is important to ensure the necessary thermal protection characteristics of structures. The article considers methods of emissivity control, which are currently regulated by the main standards ASTM E408-13, ISO 9050:2003, C835–06, C1371–15. The methods of exper- imental determination of the emissivity can be divided into two large groups: optical and thermal. Spectrometric is the most widespread optical method. The technique of spectro- metric research in determining the curve of specular reflection, measured in a wide range of wavelengths at an angle of incidence of the radiation close to normal. Based on the ob- tained results, the average value of the normal and hemispherical emissivity of the surface is calculated. Among the thermal methods of experimental determination of the emissivity the following have become widespread: radiation, calorimetric, regular mode method, and the method of continuous heating at a constant rate. The stationary systems with a wide range of research temperatures and portable express devices for control at temperatures close to room temperature are used to measure the emissivity. In stationary systems for measuring the emissivity, which apply thermal methods, heat fluxes between the object under investi- gation and some emitter, as well as the temperature of the structure elements, are usually determined. But these methods cannot be used in the control of products. Therefore, it is promising to develop a method for measuring the emissivity which will non-destructive and in same do not require additional standard samples for comparations. Keywords: express control; emissivity; emissometers; spectrophotometers; reflectometers. © O. DEKUSHA, S. KOVTUN, Z. BUROVA, 2022 54 O. DEKUSHA, S. KOVTUN, Z. BUROVA ISSN 2786-7102 (Online). Системні дослідження в енергетиці. 2022. 2(71) press control have a relatively narrow spectral range and a limited directional pattern. Therefore, the purpose of the work is to deter- mine, on the basis of the conducted analysis ways of developing the method of measuring the emission coeffi cient which would allow conducting research of structures and materials in a non-destructive way without the use of additional control samples. 2. Methods and devices for controlling the emissivity of materials and coatings 2.1. Classifi cation of the methods The radiation of gray bodies corresponds to the Stefan-Boltzmann law [7, 8], which establishes the dependence of the density of integral hemispherical radiation on temperature: q = ε σ T4(W/m2), (1) where: q – density of integrated hemispherical radi- ation; s = 5.67 × 10-8 (W/m2·K4) Stefan-Boltzmann constant; ε – emissivity. For real bodies, the emissivity is a complex func- tion that depends on the nature of the emitting body, its temperature, the state of the surface, and for metals – on the degree of oxidation of this surface. For pure metals with a polished surface, the emissivity has low values. At temperatures up to 100 °C, the value of the emission coeffi cient of the polished metal surface does not exceed 0.1. With the appearance of oxide fi lms on the surface of the metal, the emissivity in- creases sharply and can take values greater than 0.5. Several methods of experimental determination of the emissivity are known. They can be divided into two large groups: optical and thermal. Among the optical methods, the most widespread is the spectrometric. The technique of spectrometric research in determining the spectral curve of specular refl ection, measured in a wide range of wavelengths at an angle of incidence of the radiation beam close to normal. Based on the obtained results, the aver- age value of the normal and hemispherical emissivity of the surface is calculated. To implement the spec- trometric method of measurements, rather complex and expensive equipment is required, and the result is obtained by calculations using empirical correction factors. Thus, this method of measurement is indirect. Among the thermal methods of experimental determination of the emissivity, the following have become widespread: radiation, calorimetric, regular mode method, and the method of continuous heating at a constant rate. In all methods, heat transfer due to convection and thermal conductivity of the air should be very small compared to radiation. The radiation method is a relative method [7]. It is based on a comparison of the radiation of the in- vestigated body with the radiation of a completely black or other reference body with a known radia- tion coeffi cient. For example, a receiving device is used, in which a diff erential thermocouple is placed. One of the junctions of the thermocouple receives radiation from the test body, and the other - from the surface of the reference body. Based on the mea- surement result of the thermocouple U-signal, the emissivity is determined. The calorimetric method is based on the direct measurement of the radiation fl ow from the body un- der study [7]. This method is absolute. The emissivity is determined based on the Stefan-Boltzmann law. The method of the regular thermal regime is based on the laws of the regular thermal regime for a body whose heat exchange is only radiative [7]. For such a case, the emissivity is proportional to the cooling rate, which is determined by the usual method for the regular regime. In the method of heating at a constant rate [7], a sample of the studied material of a simple geomet- ric shape (for example, a cylinder) is placed inside a massive cylindrical block, which serves to create a uniform temperature fi eld around the sample. Heat exchange between the sample and the block is carried out only due to thermal radiation. The massive block is heated so that the heating rate of the sample is con- stant. The emission coeffi cient is found from the heat balance equation for the sample, based on the value of the sample’s heating rate, its heat capacity, and the emissivity of the massive block. 2.2 Standards in the fi eld of determining the emis- sivity The ASTM E408-13 standard [9] defi nes methods for measuring the total normal emi ssivity of surfaces using control and measuring devices. The standard gives the defi nition: Total normal ra- diation (εN) is defi ned as the ratio of the normal radi- ation of the sample to the radiation of the black body at the same temperature. The equation relating εN to wavelength and spectrally dependent normal radia- tion [εN(λ)] is: 0 0 , / ,N b N bL T d L T d , (2) where: Lb (λ,T) = c1· λ –5 (ec2/ λT –1)–1 – Planck’s black- body radiation function; с1 = 3.7415 × 10-16 W · m2; с2 = 1.4388 × 10-2 m · K; Т – absolute temperature; λ – wavelength; 4 0 ,bL T d T . The E408-13 standard considers in gener- al terms three diff erent methods of making these measurements. The fi rst method measures the radi- ant energy refl ected from the sample (test method A), the second method measures the radiant energy 55 Overview of materials and coatings emission coefficient control methods ISSN 2786-7102 (Online). System Research in Energy. 2022. 2(71) emitted from the surface of the sample (test method B), and the third method measures the near-normal spectral refl ectance (that is, the energy of radiation refl ected from the sample as a function of wave- length) and converts this to a total near-normal emission factor (test method C). Test method A is best described as a refl ection method. When the surface is irradiated, the fl ux is either refl ected, transmitted, or absorbed. The ex- pression ρ + τ + α = 1 is valid, where ρ is the refl ec- tivity, τ is the transmission coeffi cient, and α is the absorption. For opaque surfaces, the transmission coeffi cient is zero (τ = 0), and the expression reduces to ρ + α = 1. Kirchhoff ’s law states that for the same angles and spectral ranges, α = ε. This allows you to determine from the value of the normal refl ectivity the value of the normal emission coeffi cient for a given temperature, or εN = 1 – ρN. At the same time, the spectral range should be the blackbody range at this temperature. The use of test method A imposes two import- ant requirements on the instruments. The fi rst – the optical system must measure the refl ection coeffi - cient in the full hemisphere. The second is that the spectral characteristic of the device should match well with the blackbody radiation at this tempera- ture, which is usually 300 K, but in principle other temperatures are possible. The standard provides general requirements for instrumentation of mea- surements, and one example of such measurements is discussed in detail in [10]. Method B [9, 11] assumes that the surface under investigation is placed opposite the hole on the por- table sensitive element. Radiant energy emitted and refl ected from the sample passes through the appro- priate transmission vacuum window and illuminates the thermal battery. The output signal of the thermal battery is amplifi ed and fed to the appropriate mea- suring device. The indicators of the device are rela- tive and it must be calibrated using standard samples with a known emission factor. Method C is based on Fourier transform spectros- copy (FTIR). Fourier-transform spectroscopy – a set of meth- ods of measuring spectra of various nature, in which the spectrum is calculated not by signal intensity, as, for example, in prism spectroscopes, but by re- sponse in the time) or spatial domain (for optical spectroscopy). Measurements according to method C can be carried out using emissometers/refl ectometers based on FTIR, which determine the refl ection spectrum with high resolution (ρN (λ)) or (εN (λ)), in a short period of time. For opaque samples, the total near-normal emissivity can be expressed as: 0 0 , 1 1 . , b N N N b L T d L T d (3) There are many FTIR tools for determining ρN (λ) and εN (λ) for a large number of wavelength values of λ. Accordingly, there are various methods for ap- proximating the above integrals. The most important feature of any instrument is the ability to collect re- fl ectance or radiance in the entire hemisphere above the sample. Some means and methods of their appli- cation are considered in [12–14]. The standard considers the procedure for imple- menting each of the methods, the limitations that ex- ist during measurements, and the main information that must be indicated in the report. ISO 9050:2003 [15] standard is used for testing window and low-emission glass. The measurement method corresponds to method A of the standard con- sidered above [9]. The essence of the method is to determine the specular refl ection curve measured in the wavelength range of 5 μm – 50 μm at an angle of incidence of the radiation beam close to normal, and to calculate the normal emissivity of the surface εn. Tests are carried out on glass samples of the ac- cepted batch that do not have defects in appearance. Glass samples for testing are made in accordance with the requirements of the operating instructions for the measuring equipment. For measurements, a spectrophotometer with a wavelength range of 5 μ – 50 μm and with an attach- ment for measuring specular refl ection at an angle of incidence of light ≤ 20°, with an error of no more than 1% is used. The test is carried out in accordance with the in- structions for use of the spectrophotometer, measur- ing at room temperature (20 ± 5)°C the light refl ec- tion coeffi cient Ri from the side of the sample with a low-emission soft coating. The normal reflection Rn is determined by cal- culating the mathematical average of 30 values of the reflection coefficient Ri according to the formula: 30 1 30 i i i n R R , (4) where Ri – coeffi cient of light refl ection; λi – wave- length. If the used spectrophotometer has a wavelength range of up to 25 μm, then the value obtained at a wavelength of 25 μm is equated to the values of the 56 O. DEKUSHA, S. KOVTUN, Z. BUROVA ISSN 2786-7102 (Online). Системні дослідження в енергетиці. 2022. 2(71) spectral refl ectance coeffi cient at a wavelength of more than 25 μm. At the same time, the approxima- tion must be specifi ed in the test report. The normal emissivity εn is determined by the formula: 1n nR , (5) where Rn is the normal refl ection. The emission coeffi cient ε is determined by mul- tiplying the normal emissivity εn by the coeffi cient A specifi ed in Table 1. Table 1. Indicators for determining the emissivity Normal emissivity εn Coeffi cient А 0.01 1.30 0.02 1.26 0.03 1.22 0.05 1.18 0.1 1.14 0.2 1.10 0.3 1.06 0.4 1.03 0.5 1.00 0.6 0.98 0.7 0.96 0.8 0.95 0.89 0.94 Intermediate values of coeffi cient A are obtained by linear interpolation. It is allowed to use other measuring devices that ensure the determination of the emission coeffi cient within the limits of the values, with a measurement error of no more than 2%, certifi ed and verifi ed in the prescribed manner. As follows from the given spectrometric meth- od of measurements, its implementation requires rather complex and expensive equipment, and the result is obtained by calculations using empirical correction factors. Thus, this method of measure- ment is indirect. Standard C835-06 [16] defi nes a test method for determining the full hemispherical emissivity of surfaces up to 1400 °C. The specifi ed calorimetric test method covers the determination of the total hemispherical emission of metal and graphite sur- faces and coated metal surfaces up to approximate- ly 1400 °C. The upper temperature of use is limited only by the characteristics of the sample and the design limits of the test equipment. The measure- ments described in this test method are performed in a vacuum environment. In general, the device should consist of the fol- lowing equipment: bell jar, power supply and mul- timeter for voltage and current measurement, ther- mocouples and voltmeter or other indicators, vacu- um system and sample holders. The test scheme is shown in Fig. 1. Means for electrically heating the sample shall be provided and instruments necessary to measure the input electrical power applied to the sample and the temperatures of the sample and the surrounding surface. The bell jar should have a black coating to absorb sample radiation, and the area of its inner surface should be signifi cantly larger than the surface area of the sample. During the tests, the bell jar is vacuumed, an elec- tric current is passed through the sample, heating it to a given temperature. After establishing a stationary thermal regime, determine the power dissipated from the surface of the sample and the temperature of the sample and the bell jar. Based on the assumption that the test sample is a small emitting body that is surrounded by a large absorbing surface, the total hemispherical Fig. 1. Test scheme for C835 [16] 57 Overview of materials and coatings emission coefficient control methods ISSN 2786-7102 (Online). System Research in Energy. 2022. 2(71) emission coefficient of the sample can be calcu- lated as follows: 4 4 1 1 2 ,Q A T T (6) where Q – the heat generated in the sample; А1 – sur- face area of the sample; Т1 and Т2 – temperature of the surfaces of the sample and the bell jar. The standard also specifi es the requirements for the equipment, the sample, the test conditions, and the content of the report, the factors that can aff ect the accuracy of the measurements, and the uncertainty assessment method are specifi ed. The standard contains references to the original studies on which this document is based and refer- ence literature on heat transfer [17–25]. Standard C1371-15 [26] contains a test method for determining the emissivity of materials using por- table emissometers at near room temperature. The test method covers the method of determining the radiation of opaque and highly thermally conductive materials using a portable diff erential thermoelectric emissometer. The test method given in C1371-15 [26] uses a differential thermocouple emissometer to mea- sure total hemispherical emission. The thermal batteries of the detector are heated to ensure the necessary temperature difference between the de- tector and the examined surface. The differential thermal battery consists of one thermal battery covered with a black coating and a second battery covered with a reflective coating. The device is calibrated using two standard samples, one with a high emissivity and the other with a low emissiv- ity, placed on the flat surface of the radiator (heat sink), as shown in Fig. 2. The diameter of the measuring head of the emis- someter is about 50 mm, and the detector elements are buried about 3 mm into the measuring head. A sample of the material under examination is placed on a radiator, and its emissivity is determined quantitatively by comparison with standard sam- ples. Calibrations should be performed repeatedly during the test. The manufacturer of the emissometer must supply two sets of standards, each set consisting of a pol- ished stainless steel (emissivity of about 0.06) and a black standard (emissivity of about 0.9). The charac- teristics of the reference samples shall be traceable to measurements made using an absolute test method (eg test method C835). It is recommended that one set be used as working standards and the other set be used for periodic checks of the emission factor of the working standards. The sample of the surface to be tested shall be carefully selected in such a way as to preserve the condition of the surface in situ. A sample slightly larger than the external dimensions of the measuring head of the emissometer is carefully cut out of the sample. The thermal resistance of the sample should not exceed 0.00091 m2 · K/W. During measurements, the device is turned on and the head is heated to a temperature 40–60 K high- Fig. 2. Schematic representation of the thermal part of the emissometer [26] (a) – the measuring head of the emissometer on the standard with a high emissivity during calibration, the radiator and the cable of the reading device are also shown; (b) is a bottom view of the measuring head of the emissometer, showing the elements of the coated thermocouples having high and low emissivity 58 O. DEKUSHA, S. KOVTUN, Z. BUROVA ISSN 2786-7102 (Online). Системні дослідження в енергетиці. 2022. 2(71) er than the ambient temperature. The head is placed over the «black» sample mounted on the heatsink, and after 90 seconds the output signal voltage Vhi is measured. The head is then placed over the «light» sample mounted on the heatsink, and after 90 seconds the output voltage Vlow is measured. The relationship between the measured values is valid: /low low hi hiV V . (7) The head is placed over the tested sample and af- ter the signal stabilizes, the Vspec value is measured. The emissivity of the tested sample is determined by formula (8): /spec spec hi hiV V . (8) The standard specifi es the requirements for the equipment, the sample, the test conditions and the content of the report, as well as the factors that can aff ect the accuracy of the measurements. It is indicat- ed that the measurement error is usually ±0.02. In the appendix to the standard, the question of the infl uence of factors aff ecting the accuracy of deter- mining the hemispherical measurement coeffi cient is considered. It was noted that the angle of exposure of thermal batteries is about 168–169° (approximately ±84° from the normal), that is, less than a full hemi- sphere. On the other hand, diff erent materials have signifi cantly diff erent radiation patterns. 2.2 Portable control devices Portable devices are used, as a rule, to control characteristics at the temperature of the surrounding environment, that is, close to room temperature. In Fig. 3–5 presents the appearance of some por- table devices, as well as their main technical charac- teristics and advantages are given (according to the manufacturers). Devices & Services Co. model AE1 emissometer is a specialized device for determining the emission coeffi cient [27]. The device complies with the C1371- 15 standard discussed above. The main characteristics and advantages of the AE1 model emissometer: − reproducibility (+/– 0.01 emissivity unit); − it is easy to measure: (detector part of the device is heated electrically so that the sample does not need to be heated. No need to measure the tem- perature); − fast measurements (after an initial warm-up period of approximately 30 minutes, emissivity read- ings can be taken every half minute); − low cost (devices for comparative measure- ments cost much more); − additional adapters (these make measure- ments in small areas available and special adapt- ers for samples with irregular surface geome- tries). Portable electronic emissometer/reflectometer TESA 2000 from AZ Technology (USA) [28] is compact, light, durable and ergonomic, designed to facilitate use in the field or in the laboratory to determine the integral emission coefficient at ambient temperatures. The device can be used in autonomous mode using battery power. The main technical characteristics of the device are listed in Table 2. The principle of operation of the device is based on the measurement of the radiation falling on the test sample and refl ected by the surface of the test sample. The radiation refl ected from the test sample is collect- ed by a mirror ellipsoid and directed to the radiation receiver. At the same time, the surface under investi- gation is irradiated by a source of thermal radiation with an emissivity close to the emissivity of a black body at a temperature of 340 K. The angle of inci- dence of radiation on the sample under investigation is 12° to its normal. Fig. 4. Portable electronic emissometer/refl ectometer TESA 2000 Fig. 3. Emissometer model AE1 of the fi rm Devices & Services Co. (D&S) [27] 59 Overview of materials and coatings emission coefficient control methods ISSN 2786-7102 (Online). System Research in Energy. 2022. 2(71) Manual emissometer/refl ectometer ET-100 of Surface Optics Corporation (USA) [29] measures the directional refl ectivity in six bands in the ther- mal infrared spectrum at two sectors of incidence angles – 20° and 60°. Based on these values, the directional and integral hemispherical emissivity is calculated. The features of the device are the implementation of refl ection measurement in the infrared spectral range and the calculation of the directional emissiv- ity. The measurement is carried out in two sectors of incidence angles: a sector of 20° near the normal to the surface and a sector close to 60°, the measurement time is approximately 10 seconds. 2.3 Stationary control systems Stationary laboratory systems, as a rule, provide measurements in a wide temperature range while evacuating the working chamber to reduce the con- ductive-convective component of heat exchange. An example of such an installation, intended for measur- ing thermoradiation characteristics, is given in [30]. A photo of the working chamber of the installation is shown in Fig. 6. a) b) Fig. 6. Measuring chamber of the emissometer [30]: a) open chamber with the absorber part removed; b) diagram of the installation used to measure the emis sivity Table 2. Main technical characteristics of the TESA 2000. Wavelength from <3μm to >35μm Accuracy of measurements (for specular and diff use samples) ± 1% of full scale for gray samples ± 3% of the full scale for non-gray samples Reproducibility ± 0.5% of full scale or better Sample temperature environment temperature Measured quantity - infrared refl ection - normal emissivity (300 K) - hemispherical emissivity (300 K) Measuring range (refl ection) 0.00 to 1.00 Fig. 5. Manual emissometer/refl ectometer ET-100 [29] 60 O. DEKUSHA, S. KOVTUN, Z. BUROVA ISSN 2786-7102 (Online). Системні дослідження в енергетиці. 2022. 2(71) A cryogenic method for measuring integral hemispherical emission and absorption coeffi- cients of various materials at temperatures from 320 K to 20 K is presented. When measuring the absorption, the temperature of the test sample is approximately 5 K–35 K. Using a thermal resis- tance (thermometer), the radiation heat flow be- tween two flat parallel surfaces in the form of discs with a diameter of 40 mm, which are placed in a vacuum, is determined. The test sample and a reference disc with a surface having known char- acteristics are immersed in a bath cooled by liq- uid helium (LHe). The heat flow is measured by the substitution method, using the thermal power from an electric heater to calibrate the sensor. Much attention is paid to the assessment of the uncertainty of measurements that occurs when using this method. The capabilities of the device are demonstrated by measuring the absorption and emission coeffi cients of a sample of pure alu- minum. Fig. 7 shows reference samples and their characteristics. The expanded uncertainty (k = 2) of the emissiv- ity measurement ε = 0.0041 measured at ≈30 K for pure aluminum is less than 11%, and for values of the emissivity ε> 0.0053 measured at temperatures above 60 K, the uncertainty is lower 7%. The method was developed primarily for the study of materials with a low value of the emissivity coeffi cient, such as pure metals, but the high emissivity of the reference sam- ple also allows the study of non-metallic materials with reasonable accuracy. The Sun LabTek company (India) proposed a computerized device for measuring the emissivity [31]. The appearance of the device is shown in Fig. 8. The experimental unit is based on a metal sample heated by a concentrated light beam. The light beam is generated by a continuously ad- justable halogen lamp and a parabolic reflector. The reflector concentrates the radiation to a fo- cal point. The sample is placed on a thermocouple located at the focal point. The thermal radiation emitted by the sample is measured by a thermo- couple. In order to be able to measure radiation at different distances, the thermal battery is installed on a movable carriage. Microprocessor devices are located in a protect- ed housing. The device is equipped with software to operate the system and to collect data and training software. With explanatory texts and illustrations, the educational software greatly helps to understand the theoretical principles. 3. Conclusions Determi nation of the emissivity is relevant for all cases of research, calculation and modeling of radiative heat exchange, in particular when deter- mining the properties of energy-efficient glass and a) b) Fig. 7. Reference samples. Temperature dependence of their emission coeffi cient (a) and photograph (b) of the epoxy sample (upper picture) and the corrugated sample with V-shaped grooves [30] )) b) 61 Overview of materials and coatings emission coefficient control methods ISSN 2786-7102 (Online). System Research in Energy. 2022. 2(71) Fig. 8. Computerized device for measuring the emissivity «LabTek», India [31] windows, covering elements of space technology, when conducting pyrometric and thermal imaging measurements. Both stationary installations with a wide range of research temperatures and por- table express devices for control at temperatures close to room temperature are used to measure the emission coefficient. In stationary systems for measuring the emis- sivity, which apply thermal methods, heat fluxes between the object under investigation and some emitter, as well as the temperature of the struc- ture elements, are usually determined. But these methods cannot be used in the control of finished products. Portable devices are used for control, but a sig- nificant disadvantage is the limited temperature range in which the measurement is performed and the need to have two standard samples, one with a high and the other with a low radiation coef- ficient. A sample of the material under study is placed on a surface, and its radiation is quantified by comparing it with the radiation of standards. For reflectometers the main disadvantage is the indirect measurements which required the calcu- lations of the emissivity from the reflection coef- ficient. Therefore, it is promising to develop a method for measuring the emissivity which will non-destructive and in same do not require additional standard samples for comparations. References 1. Zaporozhets A.O. (2021). Correlation Analysis Be- tween the Components of Energy Balance and Pollut- ant Emissions / A.O. Zaporozhets // Water, Air, & Soil Pollution. Vol. 232. № 3. 114. https://doi.org/10.1007/ s11270-021-05048-9 2. Finckenor, M., & Dooling, D. NASA/TP-1999- 209263. Multilayer Insulation. Material Guidelines. Alabama: Marshall Space Flight Center 1999. URL: https://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa. gov/19990047691.pdf 3. Gilmore, D. Spacecraft Thermal Control Hand- book. The Aerospace Press. 836 p., 2002. URL: https:// www.amazon.com/Spacecraft-Thermal-Control-Hand- book-Technologies/dp/188498911X#reader 4. Freeland, R., Bilyeu G., & Veal G. (1996}. Devel- opment of fl ight hardware for a large, infl atable-deploy- able antenna experiment. Acta Astronautica. vol. 38. is. 4-8. pp. 251–260. https://doi.org/10.1016/0094- 5765(96)00030-6 5. Dinzhos, R., Fialko N., Lysenkov Е. (2015). .Fea- tures of thermal conductivity of composites based on thermoplastic polymers and aluminum particles, Journal of nano-and electronic physics. vol. 7. No. 3, 03022 pp. 5. 6. Zhang, L., & Chen, R. (2004). TiO2-Siloxane Thermal Control Coatings for Protection of Space- craft Polymers. Chinese Journal of Aeronautics, vol. 17, is. 1, pp. 53–59, https://doi.org/10.1016/ S1000-9361(11)60203-3 7. Wong, X. (1979). Basic formulas and data on heat exchange for engineers. M.: Atomizdat. 212 p, 8. Isachenko, V., Osypova, V., & Sukomel, A. (1975). Heat transfer Textbook for universities,3-d ed., p. 488. 62 O. DEKUSHA, S. KOVTUN, Z. BUROVA ISSN 2786-7102 (Online). Системні дослідження в енергетиці. 2022. 2(71) ОГЛЯД МЕТОДІВ КОНТРОЛЮ КОЕФІЦІЄНТА ЕМІСІЇ МАТЕРІАЛІВ ТА ПОКРИТТІВ Oлег Декуша1*, к.т.н., ст. досл., https://orcid.org/0000-0003-3836-0485 Світлана Kовтун, д.т.н., ст. досл., https://orcid.org/0000-0002-6596-3460 Зінаїда Бурова2, к.т.н., доцент, https://orcid.org/0000-0002-4712-6298 1Інститут загальної енергетики НАН України, вул. Антоновича, 172, 03150, м. Київ, Україна; e-mail: info@ienergy.kiev.ua 2Національний університет біоресурсів і природокористування України, вул. Героїв Оборони, 15, 03041, м. Київ, Україна; e-mail: rectorat@nubip.edu.ua *Corresponding author: olds@ukr.net Анотація. Коефіцієнт емісії покриття чи матеріалу значною мірою визначає інтенсивність радіаційного теплообміну на поверхні досліджуваного об’єкта, 9. ASTM E408-13 Standard Test Methods for Total Normal Emittance of Surfaces Using Inspec- tion-Meter Techniques. 10. Nelson, K.E., Leudke, E.E., and Bevans, J.T. (1966). A device for the rapid measurement of total emittance, Journal of Spacecraft and Rockets, Vol.3, No. 5, p. 758. https://doi.org/10.2514/3.25051 11. Gaumer, R.E., Hohnstreiter, G.F., and Vander- schmidt, G.F. (1963). Measurement of Thermal Ra- diation Properties of Solids, NASA SP-31, p. 117. 12. Nicodemus, F. (1965). Directional Reflectance and Emissivity of an Opaque Surface, Applied Op- tics, Vol. 4, No. 7, July 13. Brandenberg, W.M. (1963). Focusing Proper- ties of Hemispherical and Ellipsoidal Mirror Re- flectometer, General Dynamics Astronautics Re- port, Number DGA63-1111, ERR-AN-352, Novem- ber. 14. Neu, J.T., Dummer, R.S and Myers, O.E. (1987). Hemispherical Directional Ellipsoidal Infrared Spectro Reflectometer, Proc. SPIE 0807, Passive Infrared Systems and Technology, 165, September 10, http://dx.doi.org/10.1117/12.941453. 15. ISO 9050:2003 Glass in building. Determina- tion of light transmittance, solar direct transmit- tance, total solar energy transmittance, ultraviolet transmittance and related glazing factors. 16. ASTM C835 – 06 Standard Test Method for Total Hemispherical Emittance of Surfaces up to 1400 °C. 17. Energy Control Products Projects 3M-SCS-2200 Experimental Solar Absorber Coating; St. Paul, MN 55144 18. PTI PT 404A Hi-Heat Coating (1100 °C), Prod- uct Techniques, Inc., 1153 N. Stanford Avenue, Los Angeles, CA. 19. ASTM Subcommittee E20.04, Manual on the Use of Thermocouples in Temperature Measure- ments, MNL 12. 20. Burns, G.W., Scroger, M. G., Strouse, G. F., Croarkin, M. C., Guthrie, W. F., Temperature-Elec- tromotive Force Reference Function and Tables for the Letter-Designated Thermocouple Types Based on the ITS-90, NIST Monograph 175. 21. Richmond, J.C., and Harrison,W.N. (1960). Equipment and Procedures for Evaluation of Total Hemispherical Emittance, American Ceramic Soci- ety Bulletin, Vol. 39, No. 11, Nov. 5. 22. Askwyth, W. H., et al. (1959). Interim Final Re- port, Determination of the Emissivity of Materials, Vol 1, available from National Technical Informa- tion Service (NTIS), Springfield, VA as CR56-496. 23. Measurement of Thermal Radiation Properties of Solids, NASA SP-31, 1963, available from NTIS as N64-10937. 24. Wilkes, K.E., Strizak, J.P., Weaver, F.J., Besser, J.E., and Smith, D.L. (1999). Thermophysical Prop- eties of Stainless Steel Foils, Thermal Conductivity 24/Thermal Expansion 12, Eds. Peter S. Gaal and Daniela E. Apostolescu, Technomic Publishing Co., Inc., Lancaster PA 17604, pp. 460–471. 25. Schenck, H., Jr. (1961). Theories of Engineer- ing Experimentation, McGraw-Hill Book Compa- ny, New York, NY, pp. 40–59. 26. ASTM C1371-15 Standard Test Method for De- termination of Emittance of Materials Near Room Temperature Using Portable Emissometers. 27. Emissometer Model AE1 . http://www.device- sandservices.com/AE1%20Spec%20Sheet.pdf. 28. Portable Emissometer/Reflectometer TESA 2000. http://www.aztechnology.com/optical-instru- ments-tesa2000.html 29. ET-100 Thermal Handheld Emissometer. https://surfaceoptics.com/products/reflectome- ters-emissometers/et100-thermal-hand-held-emis- someter/ 30. Králík, T., Musilová, V., Hanzelka, P., & Frolec, J. (2016). Method for measurement of emissivity and absorptivity of highly reflective surfaces from 20 K to room temperatures, Metrologia. 53, 743– 753. https://doi.org/10.1088/0026-1394/53/2/743 31. Computerized Emissivity Measurement Ap- paratus. URL: https://sunlabtech.com/computer- ized-emissivity-measurement-apparatus/ 63 Overview of materials and coatings emission coefficient control methods ISSN 2786-7102 (Online). System Research in Energy. 2022. 2(71) тому його експериментальне визначення важливе для забезпечення необхід- них теплозахисних характеристик конструкцій. У статті розглядаються методи контролю коефіцієнту емісії, які регламентуються основними стан- дартами ASTM E408-13, ISO 9050:2003, C835-06, C1371-15. Методи експе- риментального визначення коефіцієнту емісії можна розділити на дві великі групи: оптичні та теплові. Найбільш відомим та розповсюдженим оптичним методом є спектрометричний. Методика спектрометричного дослідження полягає у визначенні спектральної кривої дзеркального відбиття, виміряної у широкому діапазоні довжин хвиль при куті падіння випромінення, близькому до нормального. За отриманими результатами обчислюють середнє значення нормальної та напівсферичної випромінювальної здатності поверхні. Серед теплових методів експериментального визначення коефіцієнта емісії розпо- всюдження набули: радіаційний, калориметричний, метод регулярного режи- му, метод неперервного нагріву зі сталою швидкістю. Для вимірювань коефі- цієнту емісії застосовують як стаціонарні установки з широким діапазоном температури досліджень, так і переносні експрес-прилади для проведення контролю за температури, близької до кімнатної. У стаціонарних системах для вимірювання коефіцієнту емісії, які застосовують теплові методи, за- звичай визначають теплові потоки між досліджуваним об’єктом та деяким випромінювачем, а також температури елементів структури. Але ці методи не можуть бути використані при контролі готових виробів. Тому перспектив- ним є розробка методу вимірювання коефіцієнта випромінювання, який буде неруйнівним і при цьому не потребуватиме додаткових стандартних зразків для порівнянь. Ключові слова: експрес-контроль, коефіцієнт емісії, емісометри, спектрофо- тометри, рефлектометри. Надійшла до редколегіі: 02.11.2022
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spelling systemreorg-article-6152026-07-18T12:57:43Z Overview of materials and coatings emission coefficient control methods Огляд методів контролю коефіцієнта емісії матеріалів та покриттів Dekusha, Oleg Kovtun , Svitlana Burova , Zinaida express control, emissivity, emissometers, spectrophotometers, reflectometers експрес-контроль; коефіцієнт емісії; емісометри; спектрофотометри; рефлектометри The emissivity of a coating and materials determines the intensity of radiation heat exchange on the surface of the object under study. Therefore experimental determination is important to ensure the necessary thermal protection characteristics of structures. The article considers methods of emissivity control, which are currently regulated by the main standards ASTM E408-13, ISO 9050:2003, C835-06, C1371-15. The methods of experimental determination of the emissivity can be divided into two large groups: optical and thermal. Spectrometric is the most widespread optical method. The technique of spectrometric research in determining the curve of specular reflection, measured in a wide range of wavelengths at an angle of incidence of the radiation close to normal. Based on the obtained results, the average value of the normal and hemispherical emissivity of the surface is calculated. Among the thermal methods of experimental determination of the emissivity the following have become widespread: radiation, calorimetric, regular mode method, and the method of continuous heating at a constant rate. The stationary systems with a wide range of research temperatures and portable express devices for control at temperatures close to room temperature are used to measure the emissivity. In stationary systems for measuring the emissivity, which apply thermal methods, heat fluxes between the object under investigation and some emitter, as well as the temperature of the structure elements, are usually determined. But these methods cannot be used in the control of products. Therefore, it is promising to develop a method for measuring the emissivity which will non-destructive and in same do not require additional standard samples for comparations. Коефіцієнт емісії покриття чи матеріалу значною мірою визначає інтенсивність радіаційного теплообміну на поверхні досліджуваного об’єкта, тому його експериментальне визначення важливе для забезпечення необхідних теплозахисних характеристик конструкцій. У статті розглядаються методи контролю коефіцієнту емісії, які регламентуються основними стандартами ASTM E408-13, ISO 9050:2003, C835-06, C1371-15. Методи експериментального визначення коефіцієнту емісії можна розділити на дві великі групи: оптичні та теплові. Найбільш відомим та розповсюдженим оптичним методом є спектрометричний. Методика спектрометричного дослідження полягає у визначенні спектральної кривої дзеркального відбиття, виміряної у широкому діапазоні довжин хвиль при куті падіння випромінення, близькому до нормального. За отриманими результатами обчислюють середнє значення нормальної та напівсферичної випромінювальної здатності поверхні. Серед теплових методів експериментального визначення коефіцієнту емісії розповсюдження набули: радіаційний, калориметричний, метод регулярного режиму, метод неперервного нагріву зі сталою швидкістю. Для вимірювань коефіцієнту емісії застосовують як стаціонарні установки з широким діапазоном температури досліджень, так і переносні експрес-прилади для проведення контролю за температури, близької до кімнатної. У стаціонарних системах для вимірювання коефіцієнту емісії, які застосовують теплові методи, зазвичай визначають теплові потоки між досліджуваним об’єктом та деяким випромінювачем, а також температури елементів структури. Але ці методи не можуть бути використані при контролі готових виробів. Тому перспективним є розробка методу вимірювання коефіцієнта випромінювання, який буде неруйнівним і при цьому не потребуватиме додаткових стандартних зразків для порівнянь. General Energy Institute of the National Academy of Sciences of Ukraine 2022-12-27 Article Article application/pdf https://systemre.org/index.php/journal/article/view/615 10.15407/srenergy2022.02.053 System Research in Energy; No. 2(71) (2022): System Research in Energy; 53-63 Системні дослідження в енергетиці; № 2(71) (2022): Системні дослідження в енергетиці; 53-63 2786-7102 2786-7633 en https://systemre.org/index.php/journal/article/view/615/537 Copyright (c) 2022 Oleg Dekusha, Svitlana Kovtun , Zinaida Burova https://creativecommons.org/publicdomain/zero/1.0
spellingShingle express control
emissivity
emissometers
spectrophotometers
reflectometers
Dekusha, Oleg
Kovtun , Svitlana
Burova , Zinaida
Overview of materials and coatings emission coefficient control methods
title Overview of materials and coatings emission coefficient control methods
title_alt Огляд методів контролю коефіцієнта емісії матеріалів та покриттів
title_full Overview of materials and coatings emission coefficient control methods
title_fullStr Overview of materials and coatings emission coefficient control methods
title_full_unstemmed Overview of materials and coatings emission coefficient control methods
title_short Overview of materials and coatings emission coefficient control methods
title_sort overview of materials and coatings emission coefficient control methods
topic express control
emissivity
emissometers
spectrophotometers
reflectometers
topic_facet express control
emissivity
emissometers
spectrophotometers
reflectometers
експрес-контроль
коефіцієнт емісії
емісометри
спектрофотометри
рефлектометри
url https://systemre.org/index.php/journal/article/view/615
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